Polypropylene (PP) has excellent mechanical and chemical properties. Thus, it is used in a wide range of applications. However, like for most polymers, the high flammability of PP limits its application in various fields requiring specific flame-retardant standards. Some of halogenated flame retardants are restricted by European Community directives ROHs, WEEE and REACH. Now metallic hydroxides flame retardants are widely used in industry, but the high loading (about 60 wt %) seriously destroys the mechanical properties of polymeric materials. To improve the performance of flame retardant polymers, an environment-friendly electron beam (EB) technology has been successfully used in modifying flame retardant and polymer matrix. In this work, high efficient functional intumescent flame retardants and functional surfactant are designed and prepared for EB technology. In-depth studies the thermal stability, fire behavior and mechanical properties of these flame retardant PP composites have been studied. The possible graft-linking and cross-linking mechanisms of such EB modified composites can be well established. Specially, it is shown that the novel surfactant has better thermal stability in comparison to traditionally used modifiers. Another part of this work deals with the exploration of novel allylamine polyphosphate (AAPP) as flame retardant crosslinker for PP by electron beam (EB) treatment. Multifunctional AAPP showed unique efficient intumescent flame retardant properties. The limiting oxygen index (LOI) value and the effective melt drop resistance in UL-94 test of multifunctional flame retardant PP composites is greatly enhanced. In the cone calorimeter test, a reduction of peak heat release rate, total heat release and smoke production is achieved. Moreover, EB treatment increased the thermal stability of these designed flame retardant PP composites. Furthermore, AAPP provided an excellent quality of char residue in the combustion stage due to P−N−C and P−O−C structure. In addition, synergistic mechanism of AAPP with montmorillonite (MMT) was explored. Finally, different EB parameters have been used to modify fire retardant polymer nanocomposites. The effects of EB treatment on thermal stability, fire behavior and mechanical properties of fire retardant PP nanocomposites have been discussed. The heat release, the production of toxic gases and the mass loss of EB modified fire retardant PP nanocomposites are delayed in accordance to the result of cone calorimeter test. Based on these results high performance fire retardant polymer nanocomposites can be developed for industrial applications such as insulated material of wire, cable, etc.

Polypropylene (PP) has excellent mechanical and chemical properties. Thus, it is used in a wide range of applications. However, like for most polymers, the high flammability of PP limits its application in various fields requiring specific flame-retardant standards. Some of halogenated flame retardants are restricted by European Community directives ROHs, WEEE and REACH. Now metallic hydroxides flame retardants are widely used in industry, but the high loading (about 60 wt %) seriously destroys the mechanical properties of polymeric materials. To improve the performance of flame retardant polymers, an environment-friendly electron beam (EB) technology has been successfully used in modifying flame retardant and polymer matrix. In this work, high efficient functional intumescent flame retardants and functional surfactant are designed and prepared for EB technology. In-depth studies the thermal stability, fire behavior and mechanical properties of these flame retardant PP composites have been studied. The possible graft-linking and cross-linking mechanisms of such EB modified composites can be well established. Specially, it is shown that the novel surfactant has better thermal stability in comparison to traditionally used modifiers. Another part of this work deals with the exploration of novel allylamine polyphosphate (AAPP) as flame retardant crosslinker for PP by electron beam (EB) treatment. Multifunctional AAPP showed unique efficient intumescent flame retardant properties. The limiting oxygen index (LOI) value and the effective melt drop resistance in UL-94 test of multifunctional flame retardant PP composites is greatly enhanced. In the cone calorimeter test, a reduction of peak heat release rate, total heat release and smoke production is achieved. Moreover, EB treatment increased the thermal stability of these designed flame retardant PP composites. Furthermore, AAPP provided an excellent quality of char residue in the combustion stage due to P−N−C and P−O−C structure. In addition, synergistic mechanism of AAPP with montmorillonite (MMT) was explored. Finally, different EB parameters have been used to modify fire retardant polymer nanocomposites. The effects of EB treatment on thermal stability, fire behavior and mechanical properties of fire retardant PP nanocomposites have been discussed. The heat release, the production of toxic gases and the mass loss of EB modified fire retardant PP nanocomposites are delayed in accordance to the result of cone calorimeter test. Based on these results high performance fire retardant polymer nanocomposites can be developed for industrial applications such as insulated material of wire, cable, etc.