Selective laser melting (SLM) is a new and rapidly developing manufacturing method for producing full-density, geometrically complex metal parts. The SLM process is time and cost effective for small-scale production; however, wide-spread adoption of this technique is severely limited by residual stresses that can cause large deformations and in-process build failures. The issues associated with residual stress accumulation are most apparent in parts with overhanging features. Due to the complexity of the SLM process, the accumulation of residual stresses is difficult to assess a priori. The deformations and in-process failures caused by residual stress accumulation often lead to an expensive and time consuming iterative manufacturing process. To aid in the development of general SLM design guidelines for overhanging features, the effect of varying two support structure design parameters on residual stress accumulation were investigated. A part-scale thermo-mechanical finite element model was implemented using Diablo, a multi-physics finite element code developed by Lawrence Livermore National Laboratory (LLNL), and trends observed in the model were validated experimentally. By comparing the distribution and magnitude of residual stresses, it was determined that reducing cooling rate gradients in overhanging features reduces the resulting residual stresses. Additionally, it was shown that volume effective material properties can be used to reduce computational costs in computational models of the SLM process.

The ability to delegate privileges to others is so important to users of online identity systems that users create ad hoc delegation systems by sharing authentication credentials if no other easy delegation mechanism is available. With the rise of internet-scale relationship-based single sign-on protocols like OpenID, the security risks of password sharing are unacceptable. We therefore propose SimpleAuth, a simple modification to relationship-based authentication protocols that gives users a secure way to selectively delegate subsets of their privileges, making identity systems more flexible and increasing user security. We also present a proof-of-concept implementation of the SimpleAuth pattern using the sSRP authentication protocol to demonstrate the generality of our technique.

This work examines the selective deposition of two different metals on the same DNA origami template for nanofabrication. DNA, with adjustable size and shape serves as a suitable template for fabricating metal junctions in the nanometer domain via bottom-up assembly. Bottom-up assembly utilizes the recognition capability of molecules like DNA to self-assemble and form structures. In this regard, DNA origami provides a useful means for forming nanostructures by folding single-stranded DNA into different two and three dimensional shapes. Selective deposition of metal on specific locations of a DNA template is essential for making DNA-templated electronic circuits.Site-specific metallization of DNA origami templates was recently demonstrated, for a single metal at molecularly designated sites. This study addresses the next important step of depositing multiple metals on the same template. Specifically, it is an experimental study to demonstrate the gold-copper metal junction on a DNA origami template, and to understand the challenges associated with junction fabrication. DNA-templated circuit fabrication depends on the ability to deposit multiple components on a DNA template. To achieve this, a section of the DNA template was seeded with Au nanoparticles and electrolessly plated with Au. This Au plated section of the template was then masked with an organic layer to protect it from additional deposition. The remaining section of the same template was subsequently seeded with Pd and plated with copper to form the desired metal junction. This work is the first of its kind to demonstrate metal junctions on a DNA origami template. Metallized origami templates were characterized with the help of SEM imaging and EDX composition data to confirm the presence of the two different metals on the same template. In addition, a chemical “mask” was also used successfully at nanometer resolution to protect previously metallized sites (gold plated) to prevent further metal deposition. The results obtained represent important progress toward the realization of DNA-templated components for nano-circuit fabrication. The work also provides the basis for the next step to make metal-semiconductor junctions on a DNA template.

The thesis deals with the influence of process temperature and pressure on 3D printing using Selective Laser Melting. The aim of the thesis is the design, manufacture and testing of the experimental chamber for SLM 280HL from company SLM Solutions. The main task of the experimental chamber is to increase the temperature of the preheating of the powder bed from the original 200 °C to at least at 400 °C. The device will be used to investigate the influence of high process temperature on the properties of printed materials. The thesis also deals with the design of the powder applicator for elevated temperatures.

This diploma thesis deals with the issue of nitrogen oxides emissions in exhaust gases and possibilities of their reduction. The task of the thesis was analysis of systems for NOX reduction by contemporary diesel engines, design and construction of NOX reduction device for given diesel engine, then verify functionality of this system compiled from commercially available components. In the last part of thesis available measurements will be made with an analysis of achieved results.

This diploma thesis deals with processing of high strength aluminum alloy EN AW 7075 by Selective Laser Melting and verify the influence of process parameters on relative density and mechanical properties. The theoretical part contains an introduction to additive manufacturing of aluminum alloys, the influence of process parameters and description of processes occuring during SLM production. Based on the theoretical part were prepared experiments and method of evaluation. Samples were produced by melting metallurgical powder using ytterbium laser with a maximum output power of 400 W. This diploma thesis also describes the formation and growth of cracks inside the material, which so far in the literature for alloy EN AW 7075 were not described. As the result, the process parameters dependence on the relative density and an overview of this aluminum alloy processing by SLM technology is determined.

This diploma thesis deals with design of axle carrier for Formula Student. The axle carrier is topologically optimized and additively manufactured with Selective Laser Melting technology. Material for its production is aluminium alloy AlSi10Mg, which has worse mechanical properties than commonly used high-strength alloys. Therefore the aim was, by using topology optimization, to design a component, which would have comparable properties with milled component. The stress strain analysis was carried out by the finite element method and maximum deformation and safety coef-ficients were acquired. The prototype was made and its dimensions were controlled by optical digitization, which proved accuracy of manufacturing. The strength calcu-lations were verified by special testing device and photogrammetry measurement. The load during the tests was 20 % higher than in the analysis and no limit state was observed. This verified its safety and functionality.

The diploma thesis deals with design and realization of experimental 3D printer for selective laser sintering of plastic powders. The output of the work is a device that can create the main process conditions for laser sintering. A diode laser is used in the device, which allows aluminum composite powders to be processed. The printer allows you to heat up the applied layer of powder and set-up space. The research section focuses on similar equipment, process parameters, laser technology and control system. The design section contains solution variants and a description of the chosen solution.

Diploma thesis deals with the influence of recycling of powder steel 1.2709 on porosity of parts processed by SLM technology. Theoretical part of this thesis gives an overview of the influence of selected process parameters of this additive technology on the porosity of manufactured parts. The presence of pores in the material is the main cause of worse mechanical properties compared to conventionally manufactured materials. Since the advantage of this technology is the possibility of wasteless production, one of the possible causes of pore formation and degradation of properties of the powder material is due to standard recycling by means of sieving to remove the contaminants generated during the construction. This paper compares the porosity of parts produced by two different machines, analyzes the possible consequences of sieving on powder properties, establishes recommendations for setting the recycling process, and compares the degree of influence of process parameters on porosity.

The diploma thesis deals with the development of the magnetic circuit of Magnetoreological (MR) dampers with a short time response. To achieve a short response time, a shape approach was chosen whereby the geometry of the magnetic circuit was chosen to significantly eliminate the occurrence of eddy currents. The influence of structures on magnetic properties was first examined on a simpler toroidal core and then the optimization was subjected to the magnetic circuit of the MR damper itself. Geometry optimization was done using FEM simulations. The resulting geometry was made of pure iron using Selective Laser Melting technology (SLM). In addition, a MR damper was completed and its properties on air and with MR fluid were measured, which were then compared with previously developed rapid MR dampers. It has been found that the newly designed magnetic circuit achieves similar time responses as all other compared fast MR dampers and reaches a higher dynamic range than most of the compared variants. The proposed magnetic circuit also has a significantly reduced weight.