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Non-isothermal Crystallization Kinetics, Multiple Melting Behaviors and Crystal Structure Simulation of Poly[(ethylene)-co-(trimethylene terephthalate)]sKo, Chi-Yun 26 July 2003 (has links)
Non-isothermal crystallization of the PET/PTT copolyesters was studied at five different cooling rates over 1-20oC/min by means of differential scanning calorimetry (DSC). Both the Ozawa equation and the modified Avrami equation have been used to analyze the crystallization kinetics. The non-isothermal kinetics of most copolymers cannot be described by the Ozawa analysis, except the copolyester with a composition of 66.3% trimethylene- (TT) and 33.7 %ethylene- terephthalates (ET). It may be due to the inaccuracy of the Ozawa assumptions, such as the secondary crystallization is neglected. From the kinetic analysis using the modified Avrami equation, the Avrami exponents, n, were found to be in the range of 2.43-4.67 that are dependent on the composition of the copolyesters. The results indicated that the primary crystallization of the PET/PTT copolymers followed a heterogeneous nucleation and a spherulitic growth mechanism during the non-isothermal crystallization. In the cases of the copolyesters with either TT or ET less than 10%, we found the molten temperature is a key factor to decide whether the Ozawa equation can be succeeded in analyzing the dynamic crystallization.
For the non-isothermal crystallization, a single exothermic peak was detected in each DSC curve regardless of the composition and the cooling rate. It indicated that a single-mode distribution of the crystallite sizes was formed during the cooling process. After the non-isothermal crystallization, the melting behavior of the specimens was monitored by temperature modulated DSC (TMDSC) in the conventional mode and the modulated mode. Multiple endothermic peaks were observed in both modes. The wide-angle X-ray diffraction (WAXD) patterns of these copolymers showed that the peak height became sharper and sharper as the crystallization temperature increased, but the position of the diffraction peaks did not change apparently. It indicated that the multiple melting behaviors did not originate from the melting of the crystals with different structures. The melting behavior of these PET/PTT copolyesters can be explained logically by using the melt-recrystallization model. From the reversing and non-reversing signals of TMDSC, the melting-recrystallization-remelting phenomena were further verified. In addition, a small endothermic peak was found at the highest melting temperature in the reversing thermogram for TT-enriched copolyesters. It is reasonably to believe that this endotherm is attributed to the melting of the crystals that are formed in regime I during the heating scan.
The cocrystallization of the PET/PTT copolyesters was studied using DSC and WAXD. A clear endothermic peak in the DSC thermogram was detected over the entire range of copolymer composition. A minimum melting temperature was found for the copolyester with 50% ET. The WAXD patterns of these copolymers can be divided into two groups with sharp diffraction peaks, i.e., PET type and PTT type crystals. The transition of crystal structure between PET type and PTT type occurred around the eutectic composition (50 % ET and TT), determined from the variation of the melting temperature with the composition. In addition, the fiber diagram and the WAXD pattern of the copolyester with the eutectic composition showed a different crystalline structure. These results indicated that the cocrystallization behavior of the PET/PTT copolyesters was isodimorphic.
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In-Situ Monitoring and Simulations of the Non-Isothermal Crystallization of FFF Printed MaterialsAnderegg, David Alexander 15 January 2019 (has links)
This thesis is concerned with the development of methods and models to aid in optimization and development of new materials for Fused Filament Fabrication (FFF). We demonstrate a novel FFF nozzle design to enable the first measurements of in-situ rheology inside FFF nozzles, which is critical for part performance by ensuring that the polymer extrudate is flowing at an appropriate temperature and flow rate during the part build process. Testing was performed using Acrylonitrile butadiene styrene filament and a modified Monoprice Maker Select 3D printer. Tests using the default temperature control settings of the printer showed an 11 °C drop in temperature and significant fluctuations in pressure, during printing and while idle, of ± 2 °C and +/-14 kPa. These deviations were eliminated at lower flow rates with a properly calibrated proportional–integral–derivative (PID) system. At high flow rates, drops in temperature as high as 6.5 °C were observed even with a properly calibrated PID, providing critical input to the impact of flow rate and PID calibration on polymer melt temperature inside FFF nozzles. Pressure readings ranging from 140-6900 kPa were measured over the range of filament feed rates and corresponding extrusion flow rates. Theoretical predictions of pressure profiles, assuming a powerlaw fluid model, matched well with experimental results. Our nozzle prototype succeeded in measuring internal conditions of FFF nozzles for the first time, thereby providing several important insights into the printing process which are vital for monitoring and improving FFF printed parts.
Furthermore, finite difference simulations based on first principles analysis are presented which are capable of quantifying the effect of processing conditions on the properties of semicrystalline parts made by FFF. Each layer was modelled as a rectangular cross section which was broken down into smaller elements for modelling. Crystallinity of each element was calculated using a parallel Avrami model which accounts for changes in crystallization rate due to temperature and multiple crystallization mechanisms. The amount of polymer diffusion, also referred to as the degree of healing, was calculated using a novel incremental diffusion model which accounted for not only changes in reptation time due to temperature but also restrictions to healing due to crystallinity. To the authors knowledge, this is the first healing model capable of accounting for the effect of crystallinity on healing and is relevant to any process involving healing of crystalline interfaces; not just FFF. Cumulative shear stresses between each layer and at the bottom of the part were also calculated for the first time using a force balance model by assuming constant shear strain throughout each layer. Simulations were performed using typical printing conditions for polyether ether ketone. In the first layer of a 24 layer part, the average degree of crystallinity, healing, and shear stress were 25.0%, 53.8% and 19.4 MPa respectively. The degree of crystallinity and healing at layer 22 (which represented the steady state values) were 18.4-25.0% and 51.4% respectively. When crystallinity was not accounted for, varying the printing parameters and material properties supported the use of high temperatures and specific heat in addition to a low printing speed, heat transfer coefficient, and thermal conductivity to maximize part properties. These conditions also supported crystallization, however, which led to a simultaneous reduction in the part properties when crystallinity was taken into account. These contradictory effects will need to be considered when optimizing the printing parameters, though the optimal balance will be highly dependent on the material used and the limitations of the printer.
Experimental validation of the accuracy of the heat transfer and polymer diffusion models was performed using an amorphous polymer (polyether imide). Single road wide parts were printed at various nozzle temperatures, bed temperatures, and printing speeds and the results were compared to the simulated results. The predicted shear stress in the bottom of the part ranged from 2.3-3.8 MPa and correlated to warpages at the corners of each part of 1.2-2.4 mm. A linear increase in warpage with predicted shear stress was observed supporting the shear stress model. Predicted degrees of healing ranged from 2-90% but the experimental results ranged from 15-36%. Results of the healing model underpredicted strength at low printing speeds and over predicted strength at high printing speeds. The experimental validations showed the capabilities of the models, but the effect of printing speed will need to be investigated further to improve the accuracy of the healing model. / MS / This thesis is concerned with the development of methods and models to aid in optimizing a type of 3D printing known as Fused Filament Fabrication (FFF). We demonstrate a novel FFF nozzle design to enable the first measurements of the temperature and pressure within FFF nozzles, which is critical for ensuring that the printer is printing at the appropriate temperature and flow rate. Testing was performed using a material known as Acrylonitrile butadiene styrene and a modified Monoprice Maker Select 3D printer. Tests using the default temperature control settings of the printer showed an 11 °C drop in temperature and significant fluctuations in pressure, during printing and while idle, of ± 2 °C and +/-14 kPa. These deviations were eliminated at lower flow rates with a properly calibrated temperature control system. At high flow rates, drops in temperature as high as 6.5 °C were observed even with a properly calibrated temperature control system, providing critical input to the impact of flow rate and temperature control calibration on the temperature of the polymer melt inside FFF nozzles. Pressure readings ranging from 140-6900 kPa were measured over the range of extrusion flow rates tested. Theoretical predictions of the pressure within the nozzles matched well with the experimental results. Our nozzle prototype succeeded in measuring internal conditions of FFF nozzles for the first time, thereby providing several important insights into the printing process which are vital for monitoring and improving FFF printed parts.
Furthermore, simulations of the FFF process are presented which can quantify the effect of processing conditions on the properties of FFF parts made from materials which can crystallize. Each layer was modelled as a rectangular cross section which was broken down into smaller elements for modelling. Crystallinity of each element was calculated using a model which can account for changes in the rate of crystallization due to temperature as well as multiple types of crystallization. The strength of the interlayer bonds was calculated using a novel model which accounts for the effects of temperature and crystallinity. To the authors knowledge, this is the first bonding model capable of accounting for the effect of crystallinity on bonding and is relevant to any process involving bonding of crystalline materials; not just FFF. The shear stress between each layer and at the bottom of the part was also calculated for the first time by balancing thermal and shear stresses of each layer. Simulations were performed using typical printing conditions for a high performance polymer (polyether ether ketone). In the first layer of a 24 layer part, the average amount of crystallinity, bonding, and shear stress were 25.0%, 53.8% and 19.4 MPa respectively. The degree of crystallinity and healing at layer 22 (which represented the majority of the part) were 18.4-25.0% and 51.4% respectively. When crystallinity was not accounted for, varying the printing parameters and material properties supported the use of high temperatures and specific heat in addition to a low printing speed, heat transfer coefficient, and thermal conductivity to maximize part properties. These conditions also supported crystallization, however, which led to a simultaneous reduction in the part properties when crystallinity was considered. These contradictory effects will need to be considered when optimizing the printing parameters, though the optimal balance will be highly dependent on the material used and the limitations of the printer.
Experimental validation of the accuracy of the heat transfer and bonding models was performed using an amorphous polymer (polyether imide). Single road wide parts were printed at various nozzle temperatures, bed temperatures, and printing speeds and the results were compared to the simulated results. The predicted shear stress in the bottom of the part ranged from 2.3-3.8 MPa and correlated to the corners of each part peeling 1.2-2.4 mm from the printer. A linear increase in the experimental peeling with predicted shear stress was observed, supporting the shear stress model. Predicted bonding ranged from 2-90% of the strength of the material, but the experimental results ranged from 15-36%. Results of the bonding model underpredicted strength at low printing speeds and over predicted strength at high printing speeds. The experimental validations showed the capabilities of the models, but the effect of printing speed will need to be investigated further to improve the accuracy of the bonding model.
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Krystalizace dvousložkových směsí polylaktidu a jejich morfologie / Crystallization of binary polylactide blends and their morphologyDebnáriková, Michaela January 2021 (has links)
Master thesis deals with the influence of polyvinylacetate, polycaprolactone, poly(butylene-adipate-co-terephtalate) and talc, ethylenevinylacetate, polyethylene glycol and monosodium citrate on the flow properties, mechanical properties and crystallization ability of PLA. The flow properties were studied using the melt flow index and mechanical properties were studied using a tensile test. The crystallinity was studied by differential scanning calorimetry and on a polarization optical microscope equipped with hot stage. Isothermal crystallization was performed at 95 and 105 °C for 3 h and non-isothermal crystallization was performed with a calorimeter at two cooling rates (1 and 10 °C/min). Upon the isothermal crystallization at 95 °C, the formation of denser crystalline structure was observed and the content of crystalline phase increased in most of the samples. The formation of spherulitic structure was observed at 105 °C in samples with 30 % PVAc, 30 % EVA and PEG. Reducing the cooling rate to 1 °C/min at non-isothermal crystallization had nearly no effect on the crystallization process of the most samples; the content of crystalline phase increased in the samples containing PBAT and PEG, which revealed double melting peak during subsequent heating. The crystalline fraction was the most significantly affected by the addition of PEG. All added polymers except PVAc affected the mechanical properties; PBAT, PCL, EVA and PEG increased the strain and decreased the strength and modulus of elasticity. The samples containing monosodium citrate showed unsatisfactory mechanical properties and could not be measured. The samples containing higher concentration of EVA copolymer showed the phase separation.
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Studium krystalické struktury polyhydroxybutyrátu a nukleační aktivity vybraných typů aditiv / SStudy of crystalline structure of polyhydroxybutyrate and nucleating activity of selected additivesSedláček, Zbyněk January 2016 (has links)
This diploma thesis deals with study of crystalline structure of polyhydroxybutyrate (PHB), which contains different types of additives for studying of their nucleation activity and which were prepared by mixing. It is about boronitrid (BN), sacharin, hydroxapatit, plasticizer Tegmer a tree types of talc. Crystal structure was analysed by differential scanning calorimetry and x-ray diffraction, supramolecular structure was observed by optical microscopy (polarized and confocal laser scanning). Nucleating activity was evaluated by isothermal and non-isothermal crystallization made on calorimeter and heated table of optical microscope. There is not influence of additives on crystallographic structure, but additives affects number and size of spherulites including crystal domains defects, which can have impact on final mechanical properties. BN and talcs react as nucleating agents, other additives during low and high cooling speeds (vc) inhibit nucleation and in middle cooling speeds are without effect. Nucleating activity is not evaluated by numerically, because decrease of crystallization temperature together with vc is not linear. Results of direct methods are based on picture analysis, which is great benefit for understanding of crystal behaviour of PHB.
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Charakterizace polypropylénu metalocenového typu s úzkou distribucí molekulových hmotností / CHARACTERIZATION OF METALLOCENE-MADE POLYPROPYLENE WITH NARROW DISTRIBUTION OF MOLECULAR WEIGHTFojtlová, Lucie January 2013 (has links)
Metallocene based polypropylene (mPP) with very narrow distribution of molecular weight was peroxide-degraded to materials of four different molecular weights including the original mPP labeled MET1–MET3 and MET0, respectively. Double bonds formed after peroxide-degradation was proved on material surfaces by FTIR-ATR (attenuated total reflection of Fourier-transformed infrared spectroscopy). The decreasing molecular weight led to gradual decrease of the tensile strength, tensile modulus as well as the strain and to the decrease of the temperature of thermal decomposition. Confocal laser scanning microscopy (CLSM) of chemically etched surfaces of MET0–MET3 revealed supramolecular structure of commonly occurred structure (radical spherulites) but also supramolecular structure of form (sheaf-like structure). The latter was proved by XRD together with the fact that the content of form decreases with decreasing molecular weight. The mentioned structure differences were not visible on DSC curves because the amount of structure was small and melting temperature, temperature of crystallization and the degree of crystallinity remained the same for all four types of mPP. The structure of the original materials was also characterized after isothermal crystallization performed on differential scanning calorimetry (DSC) and under polarizing optical microscope (POM). The first was performed at 120–126 °C and the latter at 130 °C (Tic). The materials obtained on DSC always contained the structure and its amount increased with increasing Tic whereas higher content of form was always in MET0 with respect to MET3. The structure was proved by XRD and also by DSC heating run followed immediately after the isothermal process. The latter revealed two endotherms belonging to melting of and forms. The presence of form was on the surfaces proved by CLSM. The formation of structure was in-situ observed on POM and the amount of it decreased with decreasing molecular weight. The spherulite growth rate increased with decreasing molecular weight whereas the rate of crystalline portion expressed as half-time of crystallization decreased with decreasing molecular weight.
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Vliv vybraných činidel na krystalizační schopnost polylaktidu / Influence of selected agents on crystallization power of polylactideKurakin, Yuriy January 2020 (has links)
The influence of seven additives on the crystallization ability of polylactide (PLA), melt flow index (MVR) and mechanical tensile properties was studied. Pressed plates with a thickness of 0.8 mm were tested. Selected additives added in amounts of 0.5 and 1.0% were as follows: talc, sodium benzoate, mixtures of organic salts with amorphous SiO2 and zinc stearate, metal salt, phosphate salt, and potassium salt of 5-dimethylsulfoisophthalate (LAK-301 - nucleating agent developed for PLA). Non-isothermal crystallization measurements were performed at different cooling rates (0.3; 0.5; 0.7; 1.0 and 1.5 ° C). All nucleation agents increased the MVR of PLA except talc; the largest increase (9-fold and 24-fold) was the addition of metal salt. The additives did not fundamentally change the mechanical properties. All samples were rather brittle (the most brittle with LAK-301), the modulus of elasticity was around 1.2 GPa for all samples, the strength of PLA was increased the most by the addition of 1% talc (by 12%) and the elongation at break was increased by organic salt with SiO2. All samples with nucleating agents content of 1% were amorphous (crystalline content did not exceed 2%). Thus, the addition of reagents did not support the crystallization process during rapid cooling, even in the case of LAK-301. However, LAK-301 was acting as an excellent nucleating agent at slow cooling rates (1.5 °C / min and below). The nucleation activity of the additives decreased in the following order: LAK-301, organic salt with zinc stearate, talc, organic salt modified with amorphous SiO2 and phosphate salt. Samples with sodium benzoate and metal salt were crystallizing on cooling in several steps and it was not possible to use the method of Dobrev and Gutzow to evaluate the nucleation activity.
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Kinetika neizotermické krystalizace polylaktidu s přídavkem vybraných činidel / Kinetics of non-isothermal crystallization of polylactide with selected agentsČervený, Ľuboš January 2021 (has links)
The aim of submitted diploma thesis is the study of non-isothermal crystallization kinetics of polylactide (PLA) with selected agents (1 %) and observation of the emerging crystalline structure under polarizing optical microscope. The agents were talc, a mixture of organic salts with the addition of amorphous SiO2 (HPN 68L) and zinc stearate (HPN 20E) and LAK-301 (potassium salt of 5-dimethylsulfoisophtalate), which is a nucleating agent developer for PLA. The PLA matrix served as a reference. Non-isothermal crystallization took place on a differential scanning calorimeter at cooling rates () 0,3; 0,5; 0,7; 1; 1,5; 2 °C/min After non-isothermal crystallization, the crystalline fraction (Xc) od PLA was evaluated from X-ray diffraction analysis, and the supramolecular structure was observed after chemical degradative etching using confocal laser scanning microscope. The crystallization kinetics were evaluated by the methods of Jeziorny and Mo and the activation energy of the crystallization was determined according to the Friedmann method. All prepared materials were amorphous (Xc 40 % for up to 1,5 °C/min). However, for LAK-301, Xc decreased to 30 % already at the = 2 °C/min and it can be assumed that with increasing its nucleation activity will decrease. A spherulitic structure was observed in all samples, but the number and size of spherulites decreased with increasing and the appearance varied according to the type of agent. Both kinetic models proved to be unsuitable for materials with low Xc and the highest because the rate of crystallization did not change. With the Jeziorny method, it was possible to evaluate the kinetics only for the relative crystallinity Xt = 29–50 % and with the Mo method it was not possible to evaluate the data for the highest for PLA matrix and sample with HPN 68L. The samples with LAK-301 and HPN 68L showed the lowest activation energy.
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Desarrollo y optimización de wood plastic composites con matriz biopolimérica y fibras naturalesDolçà Camáñez, Celia 02 September 2022 (has links)
Tesis por compendio / [ES] Debido a la preocupación por la contaminación derivada del uso de los plásticos y la gran cantidad de residuos generados a nivel mundial, se desarrollaron diferentes compuestos plásticos reforzados con fibras naturales respetuosos con el medio ambiente (WPC) para su caracterización y optimización.
En primer lugar, se utilizó polietileno de alta densidad de base biológica (BioHDPE) como matriz polimérica y diferentes fibras cortas naturales como el cáñamo, el lino y el yute. Se mezclaron mediante extrusión de doble husillo y se moldearon en piezas mediante moldeo por inyección, se añadió un copolímero de injerto de etileno con anhídrido maleico (PE-g-MA) a dos partes por cien de resina al WPC durante el proceso de extrusión para reducir la falta de compatibilidad entre las fibras lignocelulósicas y la matriz polimérica. Como resultado, se observó en el análisis térmico, una ligera mejora de la estabilidad térmica de los compuestos reforzados con las tres fibras, aumentado la temperatura de fusión y de degradación del compuesto. Además, también aumentó la absorción de agua de los compuestos. Se obtuvo, especialmente, un aumento drástico del módulo de Young y de la resistencia al impacto de los compuestos con refuerzo de fibra de cáñamo. Debido a estos resultados, a continuación, se realizó un estudio con la misma matriz polimérica (BioHDPE) y diferentes porcentajes (2,5 a 40,0% en peso) de fibras cortas de cáñamo (HF) como refuerzo natural, utilizando la misma técnica por fusión y extrusión de doble husillo del compuesto que se moldeo por inyección. También se utilizó como agente compatibilizante, el copolímero maleinizado, de injerto de etileno con anhídrido maleico (PE-g-MA) para mejorar la escasa compatibilidad entre la matriz de BioHDPE altamente no polar y las fibras lignocelulósicas altamente hidrofílicas. El 40% en peso de fibra dio como resultado un aumento importante del módulo de Young y la resistencia al impacto del BioHDPE, obteniendo valores de 5275 MPa y 3,6 kJ/m2, respectivamente, en comparación con el bioHDPE puro de 826 MPa y 2,0 kJ/m2. En cuanto al cambio de color de las muestras inyectadas, se observó que el aumento de fibra generó una clara modificación en las tonalidades finales de las piezas, alcanzando colores muy similares a las maderas oscuras para porcentajes superiores al 20%.Finalmente, se desarrollaron nuevos composites de alto rendimiento mediomabiental utilizando un 30% de fibra corta de cáñamo y como matriz polimérica copolímero de polibutilén succinato-co-adipato paracialmente de origen renovable (BioPBSA). En este caso, para mejorar la interacción entre la fibra y la matriz no solo se empleó el injerto copolímero de PBSA injertado con anhídrido maleico (PBSA-g-MA), sino que se utilizaron diferentes aditivos por extrusión reactiva al composite como aditivos derivados del ácido itacónico de base biológica, como el dibutil itaconato (DBI) y un copolímero de PBSA injertado con ácido itacónico (PBSA-g-IA). La introducción de fibras de cáñamo, dieron como resultado una mejora en la rigidez del polímero base, el módulo de tracción del BioPBSA puro 281 MPa aumentó considerablemente alcanzando valores de 3482 MPa. Los compuestos con DBI obtuvieron una mejora en la ductilidad y una disminución en las propiedades de tracción, en contraste con las muestras compatibles con copolímeros que mejoraron la resistencia a la tracción. / [CA] Degut a la preocupació per la contaminació derivada de l'us dels plàstics i la gran quantitat de residus generats a nivell mundial, es desenvoluparen diferents compostos reforçats amb fibres naturals respectuoses amb el medi ambient (WPC) per a la seva caracterització i optimització.
En primer lloc, es va utilitzar polietilè d'alta densitat de base biològica (BioHDPE) com a matriu polimèrica i diferents fibres curtes naturals com el cànem, el lli i jute. Es van fondre mitjançant extrusió de doble tornavís i es moldejaren en peces mitjançant moldejat per injecció, es va afegir un copolímer d'empelt d'etlé i anhídrid maleic (PE-g-MA) a dues parts per cent de resina al WPC durant el procés d'extrusió per a reduir la falta de compatibilitat entre les fibres lignocel·lulòsiques i la matriu polimèrica. Com a resultat, es va observar en l'anàlisis tèrmica, una lleugera millora de l'estabilitat tèrmica dels compostos reforçats amb les tres fibres , augmentant la temperatura de fusió i de degradació dels compostos. Es va obtenir, especialment, un augment dràstic del mòdul de Young i de la resistència a l'impacte dels compostos amb reforç de fibra de cànem. Degut a aquestos resultats, a continuació es va realitzar un estudi amb la mateixa matriu polimèrica (BioHDPE) i diferents percentatges (2,5 a 40,0% en pes) de fibra curta de cànem (HF) com a reforç natural, utilitzant la mateixa tècnica per fusió i extrusió de doble tornavís del compost que es va moldejar per injecció. També es va utilitzar com agent compatibilitzant, el copolímer meleinitzat, anhídrid maleic d'empelt de polietilè (PE-g-MA) per millorar l'escassa compatibilitat entre la matriu de BioHDPE altament no polar i les fibres lignocel·lulòsiques altament hidrofíliques. El 40% en pes de fibra va donar com a resultat un augment important del mòdul de Young i la resistència a l'impacte del BioHDPE, obtenint valors de 5275 MPa i 3,6 kJ/m2, respectivament, en comparació amb el bioHDPE pur de 826 MPa i 2,0 kJ/m2. En quant al canvi de color de les mostres injectades, es va observar que l'augment de fibra va generar una clara modificació en les tonalitats finals de les peces, aconseguint colors molt similars a les fustes fosques per a percentatges superiors al 20%.Finalment, es van desenvolupar nous composites d'alt rendiment medioambiental utilitzant un 30% de fibra curta de cànem i com a matriu polimèrica copolímer de polibutilèn succinat-co-adipat paracialment d'origen renovable (BioPBSA). En aquest cas, per millorar la interacció entre la fibra i la matriu no només es va emprar l'empelt copolímer de PBSA empeltat amb anhídrid maleic (PBSA-g-MA), sinó que es van utilitzar diferents additius per extrusió reactiva al composite com a additius derivats de l'àcid itacònic de base biològica, com el dibutil itaconat (DBI) i un copolímer de PBSA empeltat amb àcid itacònic (PBSA-g-IA). La introducció de fibres de cànem, van donar com a resultat una millora en la rigidesa del polímer base, el mòdul de tracció del BioPBSA pur 281 MPa va augmentar considerablement aconseguint valors de 3482 MPa. Els compostos amb DBI van obtenir una millora en la ductilitat i una disminució en les propietats de tracció, en contrast amb les mostres compatibles amb copolímers que van millorar la resistència a la tracció. / [EN] Due to the concern about the pollution derived from the use of plastics and the large amount of waste generated worldwide, different environmentally friendly natural fiber reinforced plastic compounds (WPC) were developed for their characterization and optimization.
First, bio-based high-density polyethylene (BioHDPE) was used as the polymer matrix and different natural short fibers such as hemp, flax and jute. They were fused by twin screw extrusion and molded into pieces by injection molding. Polyethylene graft maleic anhydride (PE-g-MA) was added at two parts per hundred resin to the WPC during the extrusion process to reduce the lack of compatibility between the lignocellulosic fibers and the polymeric matrix. As a result, a slight improvement in the thermal stability of the composites reinforced with the three fibers was observed in the thermal analysis, increasing the melting temperature and degradation of the composite. In addition, it also increased the water absorption of the compounds. In particular, a drastic increase in the Young's modulus and the impact resistance of the hemp fiber reinforced composites was obtained. Due to these results, a study was then carried out with the same polymeric matrix (bioHDPE) and different percentages (2,5 to 40,0% by weight) of short hemp fibers (HF) as natural reinforcement, using the same technique by melt compunding and extrusion with a twin screw extruder, followed by injection moulding. The maleinized copolymer, polyethylene graft maleic anhydride (PE-g-MA) was also used as a compatibilizing agent to improve the poor compatibility between the highly non-polar BioHDPE matrix and the highly hydrophilic lignocellulosic fibers. The 40 wt% fiber resulted in a significant increase in Young's modulus and impact strength of BioHDPE, obtaining values of 5275 MPa and 3.6 kJ/m2, respectively, compared to pure bioHDPE of 826 MPa and 826 MPa. 2.0kJ/m2. Regarding the color change of the injected samples, it was observed that the increase in fiber generated a clear change in the final shades of the pieces, reaching colors very similar to dark wood for percentages greater than 20%.Finally, new green composites were developed using 30% short hemp fiber and a partically biobased polybutylene succinate-co-adipate copolymer (BioPBSA) as polymeric matrix. In this case, to improve the interaction between the fiber and the matrix, not only was the PBSA graft copolymer grafted with maleic anhydride (PBSA-g-MA) used, but different additives were used by reactive extrusion to the composite as additives derived from the Bio-based itaconic acid, such as dibutyl itaconate (DBI) and a copolymer of PBSA grafted with itaconic acid (PBSA-g-IA). The introduction of hemp fibers resulted in an improvement in the stiffness of the base polymer, the tensile modulus of pure BioPBSA 281 MPa increased considerably, reaching values of 3482 MPa. Composites with DBI obtained an improvement in ductility and a decrease in tensile properties, in contrast to samples compatible with copolymers that improved tensile strength. / Agradecer al Fondo Europeo de Desarrollo Regional (FEDER) de la Unión
Europea por cofinanciar el proyecto “NABITEX—Textiles técnicos innovadores
basados en fibras naturales SUDOE para ser aplicados en el Sector del Hábitat” a
través del Programa SUDOE de Interreg (SOE2/P1/ P0524). / Dolçà Camáñez, C. (2022). Desarrollo y optimización de wood plastic composites con matriz biopolimérica y fibras naturales [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/185679 / TESIS / Compendio
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