<p>This report presents a study of the effect of reusing experience in the Hazards and Operability Analysis method (HazOp method) with regards to how the effectiveness of the method is affected. The study was conducted by first creating a software tool for experience reuse in HazOp, then testing that tool in a student experiment in which the participants used the tool when conducting a HazOp.</p><p>During the experiment it was found that students using the tool found 21% more hazards in the system under study than their counterparts. After conducting the experiment it was found that there was a 94% certainty that this improvement was not due to random effects.</p>

This report presents a study of the effect of reusing experience in the Hazards and Operability Analysis method (HazOp method) with regards to how the effectiveness of the method is affected. The study was conducted by first creating a software tool for experience reuse in HazOp, then testing that tool in a student experiment in which the participants used the tool when conducting a HazOp. During the experiment it was found that students using the tool found 21% more hazards in the system under study than their counterparts. After conducting the experiment it was found that there was a 94% certainty that this improvement was not due to random effects.

With the introduction of electronic control units to automotive vehicles, system complexity has increased. With this change in complexity, new standards have been created to ensure safety at the system level for these vehicles. Furthermore, vehicles have become increasingly complex with the push for electrification of automotive vehicles, which has resulted in the creation of hybrid electric and battery electric vehicles. The goal of this thesis is to provide an example of a hazard and operability analysis as well as a hazard and risk analysis for a hybrid electric vehicle. Additionally, the safety standards developed do not align well with educational prototype vehicles because the standards are designed for corporations. The hybrid vehicle supervisory controller example within this thesis demonstrates how to define a system and then perform system-level analytical techniques to identify potential failures and associated requirements. Ultimately, through this analysis suggestions are made on how best to reduce system complexity and improve system safety of a student built prototype vehicle. / Master of Science / With the introduction of electronic control units to automotive vehicles, system complexity has increased. With this change in complexity, new standards have been created to ensure safety at the system level for these vehicles. Furthermore, vehicles have become increasingly complex with the push for electrification of automotive vehicles, which has resulted in the creation of hybrid electric and battery electric vehicles. There are different ways for corporations to demonstrate adherence to these standards, however it is more difficult for student design projects to follow the same standards. Through the application of hazard and operability analysis and hazard and risk analysis on the hybrid vehicle supervisory controller, an example is provided for future students to follow the guidelines established by the safety standards. The end result is to develop system requirements to improve the safety of the prototype vehicle with the added benefit of making design changes to reduce the complexity of the student project.

<p>Process operability represents the ability of a process plant to operate satisfactorily away from the nominal operating or design condition, where flexibility and dynamic operability are two important attributes of operability considered in this thesis. Today's companies are facing numerous challenges, many as a result of volatile market conditions. Key to sustainable profitable operation is a robust process supply chain. Within a wider business context, flexibility and responsiveness, i.e. dynamic operability, are regarded as key qualifications of a robust process supply chain.</p> <p>The first part of this thesis develops methodologies to rigorously evaluate the dynamic operability and flexibility of a process supply chain. A model is developed which describes the response dynamics of a multi-product, multi-echelon supply chain system. Its incorporation within a dynamic operability analysis framework is shown, where a bi-criterion, two-stage stochastic programming approach is applied for the treatment of demand uncertainty, and for estimating the Pareto frontier between an economic and responsiveness criterion. Two case studies are presented to demonstrate the effect of supply chain design features on responsiveness. This thesis has also extended current paradigms for process flexibility analysis to supply chains. The flexibility analysis framework, where a steady-state supply chain model is considered, evaluates the ability to sustain feasible steady-state operation for a range of demand uncertainty.</p> <p>The second part of this thesis develops a decision-support tool for supply chain management (SCM), by means of a robust model predictive control (MPC) strategy. An effective decision-support tool can fully leverage the qualifications from the operability analysis. The MPC formulation proposed in this thesis: (i) captures uncertainty in model parameters and demand by stochastic programming, (ii) accommodates hybrid process systems with decisions governed by logical conditions/rulesets, (iii) addresses multiple supply chain performance metrics including customer service and economics, and (iv) considers both open-loop and closed-loop prediction of uncertainty propagation. The developed robust framework is applied for the control of a multi-echelon, multi-product supply chain, and provides a substantial reduction in the occurrence of back orders when compared with a nominal MPC framework.</p> / Master of Applied Science (MASc)