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Mechanical Properties of Particulate-Reinforced Boron Carbide CompositesHankla, Lorenzo W 07 July 2008 (has links)
The mechanical properties of boron carbide (B4C) with 10 and 20 vol% particulate inclusions of commercially available nano-sized alpha-phase silicon carbide (a-SiC) or micron-sized titanium diboride (TiB2) were investigated so as to produce a fine-grained material with high hardness, toughness, and overall strength in order to increase the effectiveness of B4C as a structural ceramic, whose use in the field has been limited because of the extreme brittle nature of the material.
Full density sintering of the ceramics (≥99% theoretical) was completed using the novel Plasma Pressure Compaction (P²C®) technique, which limited grain growth due to a reduced processing temperature and a significantly reduced consolidation time.
The reinforced ceramic composites had particulate grains homogeneously distributed within the B4C matrix. X-ray diffraction patterns confirmed that the constituents did not interdiffuse.
The four-point flexure strength for the monolithic B4C ceramic was found to be significantly larger than any recorded value found in scientific literature, and was most likely attributed to the fine-grained microstructure resulting from the P²C® processing.
The mechanical properties of the nano-sized a-SiC-B4C ceramics showed a slight increase in the Chevron-notched four-point bend fracture toughness due to the crack deflection toughening mechanism. A slight decrease in the Vickers microhardness and the static elastic modulus values were also observed.
A significant increase in the fracture toughness as well as a slight increase in the microhardness and elastic modulus of the micron-sized TiB2-B4C materials was found. The toughening mechanism of this composite was attributed to the slight chemical bond between the B4C matrix and the ultra-small, ultra-tough TiB2 particulates, which forced a propagating crack to completely rip apart the TiB2 reinforcing particles. This cleaving nature resulted in significant amounts of energy being absorbed by the micron-sized particulates.
It was concluded that the composite with 20 vol% TiB2 allowed for the largest gain in toughness because it possessed the largest number of ultra small, ultra tough particulate-cracktip interactions.
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