In this dissertation, two approaches were taken to design aqueous dispersible or soluble high performance ion containing polymers to be used as composite system interfacial modifiers and processing aids. In the first approach, thermally stable pyridine containing poly(ary/ene ether)s were designed which could be ionized by protonation in acidic aqueous media. A novel pyridine containing bisphenol monomer, 2,6-(p-hydroxyphenoxy)pyridine, was synthesized and utilized as a monomer for the synthesis of these pyridine moiety containing, high performance polymers containing sulfone, sulfoxide, phosphine oxide, ketimine, and ketone moieties. These pyridine containing poly(arylene ether)s can function as electrostatic stabilizers, but not as the more efficient steric stabilizers. ThE: second approach endeavored to form controlled molecular weight poly(ether-irTlides) via water soluble poly(amic acid) salt precursors. In this approach controlled molecular weight poly(amic acid)s were synthesized, and treated with stoichiometric quantities of tertiary or quaternary ammonium bases to form poly(amic acid) salts. The imidization conditions, and chemistry of the conversion of the poly(amic acid) salts to imide were studied, with the aim of maintaining the targeted molecular weight distribution and properties analogous to a control polyimide. For the above mentioned aqueous dispersion prepregging process, it is required that the matrix resin be in the form of small uniform particles capable of penetrating the interstices of a tight carbon fiber weave. Sub ~lm dimension poly(ether ether ketone) (PEEK) particles useful for aqueous dispersion prepregging were prepared on a large scale by precipitation from high temperature solvent, quantitatively purified, and shown to display properties analogous to the commercial precursor material. In the final chapter of this dissertation, the synthesis and characterization of a polyolefin macromer, and it's incorporation into a polyester is detailed. These macromers, and the graft polymers resulting, have applicability in the area of polymer blend compatibilization. / Ph. D.

Polyimides epitomize one of the most versatile high-performance engineering polymers. Polyimides are inherently mechanically robust, chemically inert, and thermooxidatively stable to 400+ °C depending on their chemical structure, enabling their function in numerous aerospace, electronic, medical, and flame-retardant applications. Polyimides can be highly modular even within synthetic limitations, which promotes and sustains innovative research. One recent interest concerns the innovation of fire suppression foams. Aqueous film-forming foams (AFFFs) are regularly sought when engaging liquid fuel (gasoline, jet fuel) fires. AFFFs utilize perfluorinated compounds (PFCs) like perfluorooctanesulfonic acid (PFOS) and perfluorooctanoic acid (PFOA), which exhibit toxicity, bioaccumulation, and persistence in the environment resulting in the presence of fluorosurfactant chemicals in environments either through direct or secondary exposure via chemical migration. Recently, the USEPA has even detected PFAS in drinking water at hundreds of military training facilities and civilian airports. While fluorinated compounds provide desirable thermooxidative stability and excellent fire retardancy, the environmental impact imposed by these chemicals strongly encourages research that targets the complete removal of PFCs in conventional formulations. This thesis focuses on the fundamental development of water-soluble sulfonated polyimide (sPI) and poly(amic acid) (sPAA) systems for next-generation polymer-based fire suppression foams. The use of sulfonated monomers and poly(amic acid) salt formation enables tunable structures and water solubilities. The polymers maintain competitive thermal stabilities to conventional polyimides and, when combined with readily available, non-toxic surfactants (SDS), produce stable foams. The MIL-F-24385F performance requirement evaluates foam quality/stability, drainage time, and burnback resistance to access viability and provides comparison to other systems; preliminary testing shows that sPI/sPAA formulations perform well. Solution rheology offers insights into fundamental scaling relationships of specific viscosity vs. concentration in both salt and salt-free solution that are important to future foam development. Additionally, the structural nature of the sPIs/ sPAAs allows for their modification with phosphonium moieties or siloxanes, which are slated to have positive effects on performance. Overall, these sPIs and sPAAs provide a promising platform for the future direction of fire suppression foams. / Master of Science / High-performance polymers are used in the most demanding of engineering applications. Polyimides represent one of the most versatile high-performance polymers. Polyimides are mechanically strong, chemically inert, and resistant to extreme temperatures depending on their chemical structure, allowing their use in numerous aerospace, electronic, medical, and flame-retardant applications. Polyimides are synthetically versatile, which enables the discovery of new uses after decades of research. One new targeted application is fire suppression foams. Aqueous film-forming foams (AFFFs) are the standard when battling liquid fuel (gasoline, jet fuel) fires. AFFFs contain perfluorinated compounds (PFCs), which are toxic and persist in the environment; they migrate easily to affect indirectly exposed ecosystems. Recently, the USEPA has even detected PFAS in drinking water at hundreds of military training facilities and civilian airports. While AFFFs with PFCs are highly effective, replacement materials are needed. This thesis focuses on the fundamental development of water-soluble sulfonated polyimide (sPI) and poly(amic acid) (sPAA) systems for fire suppression foams. The polymers remain thermally stable, and when combined with readily available surfactants (SDS), produce stable foams. Preliminary fire testing shows that sPI/sPAA formulations perform well against military specifications. Solution rheology (study of flow) explores the solution behavior of sPI, which offers insights into fundamental concentration-viscosity relationships that are important to future foam development. Additionally, the structural nature of the sPIs/ sPAAs allows for their modification with phosphonium groups or siloxanes, which changes their characteristics. Overall, these sPIs and sPAAs are initially promising for the future direction of fire suppression foams.

End-functional poly(ether amic acid)s and poly(siloxane imide) multiblock copolymers, comprised of 2,2'-Bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA) / meta-phenylene diamine (MPDA) and hexafluoroisopropylidene-2-bis(phthalic acid anhydride) (6FDA) / meta-phenylene diamine (MPDA) polyimide segments, have been prepared and characterized to explore possibilities for controlling interface properties. Incorporation of polydimethylsiloxane (PDMS) components into polyimide backbone structures can yield advantageous properties such as low energy surfaces and low stress interfaces. End-functional BPDA/MPDA poly(amic acid) salts and poly(siloxane amic acid) salts were prepared in methanolic or aqueous tripropylamine solutions. The polymeric salts formed stable water solutions (or dispersions) and imidized in less than 10 minutes at 260°C. The water solubility and rapid imidization times are ideal for on-line processing. Thus, these materials can be used as sizing and interface toughening agents for fiber reinforced composite manufacturing. Epoxy-polyimide networks prepared from the amine functionalized polyimide with DER 331 epoxy resin and diamino diphenylsulfone showed microphase separation (100-300 nm inclusions) by transmission electron microscopy. Slight toughening of the cured epoxy with 9 weight % imide was observed with the imide as the included phase. Epoxy bilayer films of polyimide (amine end-functional and commercial Ultem™) and poly(siloxane imide) multiblock copolymers were prepared to evaluate the polymer-matrix interphase region. Atomic force microscopy (AFM) analysis of the bilayer films showed diffusion at the interphase for the bilayers prepared with the polyimides and the BPADA/MPDA block copolymers containing polyimide continuous phases. Poly(siloxane imide) multiblock copolymers comprised of 6FDA/MPDA polyimide structures are ideal candidates for controlling interfacial properties between silicon substrates layered with thin films for microelectronic applications. These high Tg materials offer an approach for obtaining reduced moisture absorption and low stress interfaces. Evaluation of the refractive indices of the block copolymer films showed a decrease with increasing siloxane content thus suggesting the possibility of lower dielectric constants. The polymer-metal interfacial properties were investigated for films cast on titanium and tantalum substrates. The results suggested a correlation between the surface hydroxyl concentration of the metal oxide layer with the interfacial properties of the cast poly(siloxane imide) block copolymer films. The surface hydroxyls were thought to hydrogen bond with the PDMS component of the block copolymer. Since the titanium substrate has a higher surface hydroxyl concentration than the tantalum, higher silicon concentrations were observed. The melt imidized end-functional polyimides and poly(siloxane imide) block copolymers produced thermally stable materials with 5% weight loss temperatures well above 400°C. However, the block copolymers showed slightly lower 5% weight loss temperatures as a function of siloxane content with a significant increase in char formation. Correlation of the upper glass transition temperatures with the imide segment length was consistent with findings noted for other phase separated randomly segmented block copolymers. Incorporating PDMS into the polyimide backbone structure has an effect on the bulk and surface properties. The bulk properties of the poly(siloxane imide) block copolymers were characterized using TEM. The morphologies were consistent with classical block copolymers. Surface properties of the block copolymer films as a function of PDMS content were investigated using angular dependent X-ray photoelectron spectroscopy at take-off angles of 15, 30, and 45°. Surface enrichment of PDMS content over that of the bulk was observed at all three sampling depths. Further evidence of this siloxane enrichment in the surface was demonstrated with water contact angle analyses. With as little as 5 weight % PDMS (<Mn> = 5000 g/mol) in the block copolymer there was over a 25% increase in the water contact angle over the polyimide control. The surface topography was influenced by the degree of phase separation and was characterized using AFM. The roughness factor was used to represent the data. It was found that the surface roughness increased with increasing PDMS content. / Ph. D.