The objective of this study is to investigate the technique of the PWS (Post-Weld-Shift) measurement in cylindrical-type laser diode module packaging processes. Including measure the shift in focus plane and the run-out between the axis of laser diode and optical fiber. The objective of this technique is to quantify the PWS in packaging processes. This technique can improve the efficient of the laser hammering technique. The measurement technique developed in this study employs a laser displacement meter (Keyence LC-2430) to measure the profile and position the upper housing of laser diode module. Using the concepts of ellipse and symmetric figure, the Ellipse Fitting Method (EFM) and the Symmetric Center Method (SCM) are developed. A simulation program is coded for discussing the relationship between the measurement error and the roundness of the optical fiber housing. Finally, these measuring technique are applied on the laser diode module packaging system (Newport-LW4000) to measure the PWS. The experimental measuring data of PWS is 3.5£gm, which is reasonable in compare to the estimate alignment offset (2.9£gm to 5.9£gm) by the coupling efficiency method. Therefore it is believed that the technique developed in this study is feasible and practical.

Aligning and fixing the fiber and laser device is an important work in butterfly laser module packaging. Assembling these two component by laser welding is to achieve reliable and stable weld joint. However, during the welding process, rapid solidification of the welded region and the associated material shrinkage causes the fiber position moved. The relative movement between fiber and laser is called post-weld-shift(PWS). A few micrometers PWS makes coupled power lost. Therefore, minimizing the PWS between fiber and laser is a key research topic in butterfly laser module packaging. We can correct the PWS minimal by fiber shift inspect. But it has a difficult of space limit in butterfly laser module packaging. In this study, a video camera with image acquisition system was used to measure the PWS. We also used a mirror image to solve the problem of space limited. The PWS inspection result has matched our simulation. This method can successfully inspect the PWS in butterfly laser module.