abstract: Material extrusion based rapid prototyping systems have been used to produceprototypes for several years. They have been quite important in the additive manufacturing field, and have gained popularity in research, development and manufacturing in a wide field of applications. There has been a lot of interest in using these technologies to produce end use parts, and Fused Deposition Modeling (FDM) has gained traction in leading the transition of rapid prototyping technologies to rapid manufacturing. But parts built with the FDM process exhibit property anisotropy. Many studies have been conducted into process optimization, material properties and even post processing of parts, but were unable to solve the strength anisotropy issue. To address this, an optical heating system has been proposed to achieve localized heating of the pre- deposition surface prior to material deposition over the heated region. This occurs in situ within the build process, and aims to increase the interface temperature to above glass transition (Tg), to trigger an increase in polymer chain diffusion, and in extension, increase the strength of the part. An increase in flexural strength by 95% at the layer interface has been observed when the optical heating method was implemented, thereby improving property isotropy of the FDM part. This approach can be designed to perform real time control of inter-filament and interlayer temperatures across the build volume of a part, and can be tuned to achieve required mechanical properties. / Dissertation/Thesis / Masters Thesis Mechanical Engineering 2016

Effects of sodium sulfate (Na2SO4) particle deposition on the atmospheric corrosion of copper (Cu) metal and a Cu-based alloy (Cu5Al5Zn) used in architectural applications were investigated at laboratory conditions compared with effects induced by sodium chloride (NaCl) and to some extent ammonium sulfate (NH4)2SO4 induced corrosion. Pre-deposited surfaces were exposed to repeated wet/dry conditions in a climatic chamber and the formation of corrosion products were assessed using light optical microscopy (LOM), scanning electron microscopy with elemental analysis (SEM/EDS), Fourier transform infrared techniques (FTIR microscopy) and cathodic reduction (CR). Na2SO4 induced corrosion resulted in corrosion cells locally over the surface on both Cu and Cu5Al5Zn, of increased oxygen content in the anodic area of the cells (center of pre-deposited area). The main corrosion products formed on Cu metal are basic copper sulfates and cuprite (Cu2O), while basic sulfates (copper and/or zinc) and Cu2O were the main corrosion products formed on Cu5Al5Zn. A combined deposition of Na2SO4 + NaCl was carried out on the Cu5Al5Zn alloy using two different deposition methods to investigate the possible interplay from a corrosion initiation perspective between the two salt particles. For short time exposed Cu5Al5Zn (1 cycle), two different corrosion cells formed, mainly induced by Na2SO4 and NaCl. Corrosion products formed in anodic areas of a Na2SO4 induced corrosion cell were similar to findings observed for Cu5Al5Zn pre-deposited with Na2SO4 only, whereas peripheral cathodic areas primarily were affected by NaCl dissolution and predominantly composed of Cu2O that was the main corrosion product with small amount of hydroxides and carbonates of the NaCl induced corrosion cells. After relatively longer exposure periods (2 and 6 wet/dry cycles), NaCl dominated the corrosion of the entire surface with the formation of more Cu2O, hydroxides and carbonates. Cathodic reduction findings revealed a negative interplay on corrosion for the mixed salt after short time exposures (1 and 2 cycles), whereas a slight synergistic effect was evident after a longer exposure period (6 cycles), compared with corrosion induced by single salts.

Tato diplomová práce se zabývá problematikou PVD povlakování střižných nástrojů ze slinutých karbidů, se zaměřením na zvýšení životnosti postupových nástrojů. Především poukazuje na využití povlakovaných nástrojů v praxi a procesních kroků před a po procesu povlakování. V teoretické části jsou popsány obě základní metody povlakování, tj. fyzikální metoda PVD a metoda CVD, založena na chemickém procesu. Dále jsou představeny jednotlivé způsoby vlastních procesů povlakování se stručným popisem výhod i nevýhod jejich využití. Praktická část je zaměřena na testování, jehož podstatou byl nejen vhodný výběr samotného povlaku pro daný materiál, ale i úpravy před a po povlakování, které jsou často opomínány. Ty jsou však nezbytnou součástí a mají výrazný vliv nejen na výsledný povlak, ale i na kvalitu pracovního procesu. Vyhodnocením experimentu je souhra určení nejproduktivnějšího povlaku v závislosti na dané úpravě.