No description available.

In this study the fouling mechanisms of various microfiltration and ultrafiltration membranes were studied when subjected to crossflow filtration using various protein solutions. Experimentation was carried out using controlled flux experiments and fouling phenomena was investigated via the monitoring of the transmembrane pressure (TMP) and rejection. Electron microscopy was employed to study fouling on microfiltration membranes when single protein solutions were filtered while a novel method involving Matrix-Assisted Laser Desorption Ionisation Mass Spectrometry (MALDI-MS) was developed to qualitatively and quantitatively analyse mixed proteins fouled on ultrafiltration membranes. An apparent critical flux was identified whereby fouling was shown to occur at fluxes where there was no increase in TMP. TMP increase is one of the common indicators of fouling in controlled flux operation. Microfiltration experiments showed that the imposition of the apparent critical flux is accompanied by rapid increases in hydraulic resistance and the membrane wall concentration. Pore blockage and narrowing occurred at somewhat higher fluxes as indicated by increases in the observed rejection. Fouling was not influenced greatly by the addition of electrolytes for microfiltration membranes but observed transmissions were found to be greater than 100% when ultrafiltration membranes were employed. For all membranes used, the actual value of the apparent critical flux was shown to be independent of the salt concentration but dependent on pH. Sub apparent-critical constant flux microfiltration showed the existence of an aggregation/deposition time lag after which the membrane experiences a rapid increase in resistance due to protein aggregates blocking a majority of pores. This phenomenon was shown to be dependent on pH and ionic strength and was concluded to be the product of a balance between electrostatic, solubility and hydrophobic interactions.

No description available.

Fouling is a chronic problem in many heat transfer systems and results in the need for frequent heat exchanger (HEX) cleaning. In the dairy industry, the associated operating cost and environmental impact are substantial. Antifouling coatings are one mitigation option. In this work, the fouling behaviour of fluoropolymer, polypropylene and stainless steel heat transfer surfaces in processing raw milk and whey protein solution are studied. Methodologies to assess the economics of antifouling coatings are developed and applied. Two experimental apparatuses were designed and constructed to study fouling at surface temperatures around 90 °C. A microfluidic system with a 650 x 2000 µm flow channel enables fouling studies to be carried out by recirculating 2 l of raw milk. The apparatus operates in the laminar flow regime and the capability to probe the local composition of delicate fouling deposit $\textit{in-situ}$ with histological techniques employing confocal laser scanning microscopy. A larger bench-scale apparatus with a 10 x 42 mm flow channel was built to recirculate 17 l of solution in the turbulent flow regime which is more representative of conditions in an industrial plate HEX. Experimental results demonstrate that fluoropolymer coatings can reduce fouling masses from raw milk and whey protein solution by up to 50 %. Surface properties affect the structure and composition of the deposit. At the interface with apolar surfaces raw milk fouling layers are high in protein, whereas a strongly attached mineral-rich layer is present at the interface with steel. Whey protein deposits generated on apolar surfaces are more spongy and have a lower thermal conductivity and/or density than deposits on steel. The attraction of denatured protein towards apolar surfaces and the formation of a calcium phosphate layer on steel at later stages of fouling are explained with arguments based on the interfacial free energy of these materials in water. The financial attractiveness of coatings is considered for HEX subject to linearly and asymptotically increasing fouling resistance and using a spatially resolved fouling model. An explicit solution to the cleaning-scheduling problem is presented for the case of equal heat capacity flow rates in a counter-current HEX. Scenarios where the use of coatings may be attractive or where there is no financial benefit in cleaning a fouled exchanger are identified. Finally, experimental data are used to estimate the economic potential of fluoropolymer coated HEXs in the ultra-high-temperature treatment of milk. In the considered case, the value of a fluoropolymer coating inferred from the reduction in fouling is estimated to be around 2000 US$/m².