Wear and friction are among the major problems faced in several industries such as mining industry. This creates challenges to select better materials with good wear behavior in order to improve the service life of the components. In the present project, three steel wire grades OH 70, OH 75 and OH 101 have been heat treated by quenching and partitioning heat treatment and tested using three wear testing methods. The wear tests performed were a pin-on-disc test, dry-pot test and slurry pot-test, and the results were compared with the conventional quenched and tempered steel. Tensile tests, hardness, impact Charpy tests, scanning electron microscope, optical microscope, X-ray diffraction and magnetic measurements were applied to characterize mechanical properties and microstructure of the steels before wear tests. The results showed that the quenched and partitioned steels with considerable amount of retained austenite had higher ductility and good impact toughness than the quenched and tempered steels. After the pin on disc tests, OH 75 grade showed the highest wear resistance, while the lowest wear resistance was obtained by OH 70 grade. The damage mechanisms identified after pin-on-disc were abrasion and oxidative wear. During erosive wear, almost no measurable wear was recorded under the dry pot conditions, while the slurry pot test owned significant wear mass loss. The main modes of the worn surfaces after erosive tests were ploughing and cutting. In addition, cracks were also observed.

Heat treatment is a way to significantly change materials properties. When presented with materials that lack certain mechanical properties, it is possible to change its chemical properties and microstructures by applying heat. This can help achieve better yield strength, ductility and toughness. This project discusses the effects of multiple distinct heat treatment methods for several materials in order to improve ductility and elongation without diminishing strength. The materials in question are High Aluminum Steel and Strenx 700MC steel, the first being under development and the second being a commercially available steel. These steels show promise to be used as high ductility, high strength, and 3rd generation steels. The heat treatments can change the mechanical proprieties of the base materials in order to optimize these steels for applications in vertical access solutions. The heat treatments in this project were Quenching and Partitioning (QP), Quenching and Tempering (QT), Austempering (AUST), Intercritical Heat Treatment (IHT) and other usual heat treatments such as Double normalizing (D-Norm). First, the most beneficial type of the above mentioned heat treatments was selected for each steel and series of heat treatments were performed in order to identify and optimize the best method for each steel. Then, heat treated samples underwent a series of tests to numerically quantify their properties and compare them to the existing steels in Alimak’s applications. The results show that Quenching and Partitioning is the most promising heat treatment for optimizing strength and ductility in High Aluminum Steel, with elongation values up to 19% together with yield strengths of 700 MPa. For Strenx 700MC a combination of temperature and time was found that gave an elongation of above 25% with a yield strength of 450 MPa. The explanation for the good properties was partly grain refinement and phase transformations during heat treatments.

In the pipe manufacturing and pipe processing industry, the demand for cost-effective pipes with high strength and good ductility is increasing. In the present study, the inductive longitudinal welding process was combined with a Quenching and Partitioning (Q&P) treatment to manufacture pipes with enhanced mechanical properties. The aim of the Q&P process is to establish a martensitic structure with increased retained austenite content. This allows for the beneficial use of both phases: the strength of martensite as well as the ductility of retained austenite. A 42SiCr steel, developed for Q&P processes, was joined at the longitudinal seam by a high-frequency induction (HFI) welding process and was subsequently heat-treated. The applied heat treatments included normalizing, austenitizing, quenching, and two Q&P strategies (Q&P-A/Q&P-B) with distinct quenching (Tq = 200/150 °C) and partitioning temperatures (Tp = 300/250 °C). Investigations of the microstructures revealed that Q&P tubes exhibit increased amounts of retained austenite in the martensitic matrix. Differences between the weld junction and the base material occurred, especially regarding the morphology of the martensite; the martensite found in the weld junction is finer and corresponds more to the lath-type morphology, compared to the base material in the circumference. In all zones of the welded tube circumference, retained austenite has been found in similar distributions. The mechanical testing of the individual tubes demonstrated that the Q&P treatments offer increased strength compared to all other states and significantly improved ductility compared to the quenched condition. Therefore, the approach of Q&P treatment of HFI-welded tubes represents a route for the mass production of high-strength tubular products with improved ductility.