No / Polymer gel electrolytes (PGE) based on polyvinylidene fluoride (PVDF), lithium salts and appropriate solvent systems, developed at Leeds University, have been shown to form tough rigid films with conductivities approaching 10¿2 S cm¿1. A continuous process has now been developed for the construction of rechargeable lithium cells by extruding the PGE as a melt and directly laminating between the anode and cathode electrodes. On cooling, the solid PGE acts as electrolyte and separator and binds the cell laminate together from within requiring no external case. This process has been successfully applied for the fabrication of cells with electrodes developed by SpectraPower Inc. in a commercial process enabling cell laminates with PGE thickness less than 0.1 mm and with energy densities approaching 170 Wh kg¿1. A prototype manufacturing facility has been set up to produce rechargeable cells of high specific capacity and high energy density. Future developments will enable rechargeable lithium ion cells to be produced on a continuous process as flat sheets opening the way for novel battery geometries.

Indiana University-Purdue University Indianapolis (IUPUI) / Developing alternative cathodes with high capacity is critical for the next generation rechargeable batteries to meet the ever-increasing desires of global energy storage market. This thesis is focused on two sulfur-based cathode materials ranging from inorganic lithium sulfide to organotrisulfide. For lithium sulfide cathode, we developed a nano-Li2S/MWCNT paper electrode through solution filtration method, which involved a low temperature of 100 °C. The Li2S nanocrystals with a size less than 10 nm were formed uniformly in the pores of carbon paper network. These electrodes show an unprecedented low overpotential (0.1 V) in the first charges, also show high discharge capacities, good rate capability, and excellent cycling performance. This superior electrochemical performance makes them promising for use with lithium metal-free anodes in rechargeable Li–S batteries for practical applications. For organotrisulfide cathode, we use a small organotrisulfide compound, e.g. dimethyl trisulfide, to be a high capacity and high specific energy organosulfide cathode material for rechargeable lithium batteries. Based on XRD, XPS, SEM, and GC-MS analysis, we investigated the cell reaction mechanism. The redox reaction of DMTS is a 4e- process and the major discharge products are LiSCH3 and Li2S. The following cell reaction becomes quite complicated, apart from the major product DMTS, the high order organic polysulfide dimethyl tetrasulfide (DMTtS) and low order organic polysulfide dimethyl disulfide (DMDS) are also formed and charged/discharged in the following cycles. With a LiNO3 containing ether-based electrolyte, DMTS cell delivers an initial discharge capacity of 720 mAh g-1 and retains 74% of the initial capacity over 70 cycles with high DMTS loading of 6.7 mg cm-2 at C/10 rate. When the DMTS loading is increased to 11.3 mg cm-2, the specific energy is 1025 Wh kg-1 for the active materials (DMTS and lithium) and the specific energy is 229 Wh kg-1 for the cell including electrolyte. Adjusting on the organic group R in the organotrisulfide can achieve a group of high capacity cathode materials for rechargeable lithium batteries.

This thesis is concerned with kinetic characterisation of theinsertion compound LiMn2O4, which is used as positive electrodematerial in rechargeable lithium batteries. Three different typesof electrode configurations have been investigated, namely singleparticles, thin films and composite electrodes. Differentelectrochemical techniques, i.e. linear sweep voltammetry (LSV),electrochemical impedance spectroscopy (EIS), potential step, andgalvanostatic experiments were applied under various experimentalconditions. The majority of the experimental data were analysedby relevant mathematical models used for describing the reactionsteps of insertion compounds. It was concluded that a model based on interfacialcharge-transfer, solid-phase diffusion and an external iR-dropcould be fairly well fitted to LSV data measured on a singleelectrode system over a narrow range of sweep rates. However, itwas also found that the fitted parameter values vary greatly withthe characteristic length and the sweep rate. This indicates thatthe physical description used is too simple for explaining theelectrochemical responses measured over a large range of chargeand discharge rates. EIS was found to be a well-suited technique for separatingtime constants for different physical processes in the insertionand extraction reaction. It was demonstrated that the impedanceresponse is strongly dependent on the current collector used.According to the literature, reasonable values of theexchange-current density and solid-phase diffusion coefficientwere determined for various states-of-discharge, temperatures andelectrolyte compositions. Experiments were carried out in bothliquid and gel electrolytes. A method which improves thedistinction between the time constants related to thematerial’s intrinsic properties and possible porous effectsis presented. The method was applied to composite electrodes.This method utilises, in addition to the impedance responsemeasured in front of the electrode, also the impedance measuredat the backside of the electrode. Finally, the kinetics of a composite electrode was alsoinvestigated by in situ X-ray diffraction (in situ XRD) incombination with galvanostatic and potentiostatic experiments. Noevidence of lithium concentration gradients could be observedfrom XRD data, even at the highest rate applied (i.e. ~6C), thusexcluding solid-phase diffusion and also phase-boundary movement,as described by Fick’s law, as the ratelimiting step. <b>Key words:</b>linear sweep voltammetry, electrochemicalimpedance spectroscopy, potential step, in situ X-raydiffraction, microelectrodes, electrode kinetics, LiMn2O4cathode, rechargeable lithium batteries

<p>This thesis is concerned with kinetic characterisation of theinsertion compound LiMn2O4, which is used as positive electrodematerial in rechargeable lithium batteries. Three different typesof electrode configurations have been investigated, namely singleparticles, thin films and composite electrodes. Differentelectrochemical techniques, i.e. linear sweep voltammetry (LSV),electrochemical impedance spectroscopy (EIS), potential step, andgalvanostatic experiments were applied under various experimentalconditions. The majority of the experimental data were analysedby relevant mathematical models used for describing the reactionsteps of insertion compounds.</p><p>It was concluded that a model based on interfacialcharge-transfer, solid-phase diffusion and an external iR-dropcould be fairly well fitted to LSV data measured on a singleelectrode system over a narrow range of sweep rates. However, itwas also found that the fitted parameter values vary greatly withthe characteristic length and the sweep rate. This indicates thatthe physical description used is too simple for explaining theelectrochemical responses measured over a large range of chargeand discharge rates.</p><p>EIS was found to be a well-suited technique for separatingtime constants for different physical processes in the insertionand extraction reaction. It was demonstrated that the impedanceresponse is strongly dependent on the current collector used.According to the literature, reasonable values of theexchange-current density and solid-phase diffusion coefficientwere determined for various states-of-discharge, temperatures andelectrolyte compositions. Experiments were carried out in bothliquid and gel electrolytes. A method which improves thedistinction between the time constants related to thematerial’s intrinsic properties and possible porous effectsis presented. The method was applied to composite electrodes.This method utilises, in addition to the impedance responsemeasured in front of the electrode, also the impedance measuredat the backside of the electrode.</p><p>Finally, the kinetics of a composite electrode was alsoinvestigated by in situ X-ray diffraction (in situ XRD) incombination with galvanostatic and potentiostatic experiments. Noevidence of lithium concentration gradients could be observedfrom XRD data, even at the highest rate applied (i.e. ~6C), thusexcluding solid-phase diffusion and also phase-boundary movement,as described by Fick’s law, as the ratelimiting step.</p><p><b>Key words:</b>linear sweep voltammetry, electrochemicalimpedance spectroscopy, potential step, in situ X-raydiffraction, microelectrodes, electrode kinetics, LiMn2O4cathode, rechargeable lithium batteries</p>