A utilização de misturas asfálticas recicladas com alto teor de material fresado (RAP) tem se tornado atrativa nos últimos anos por ser uma opção sustentável e que permite reduções de custo nas obras de pavimentação. No entanto, a produção dessas misturas sem prejuízo ao seu desempenho em campo ainda é um desafio. Diferentemente do que ocorre na reciclagem a frio, nas reciclagens a quente e morna o ligante envelhecido presente no RAP é mobilizado, ou ativado, mas é difícil mensurar em que grau isso ocorre. Dessa forma, a dosagem é feita de forma imprecisa, podendo comprometer o desempenho da mistura reciclada final. O presente trabalho tem como objetivo analisar a aplicabilidade de procedimentos laboratoriais para a avaliação da ativação do ligante presente no material fresado e da interação entre os ligantes (velho do RAP e novo adicionado), em misturas asfálticas recicladas através dos processos a quente e morno. O método de análise da ativação do ligante foi aplicado em diferentes tipos de material fresado, e um procedimento de extração por etapas foi desenvolvido para analisar o grau de interação entre ligantes na reciclagem. Neste processo, a extração do ligante asfáltico presente na mistura é realizada em etapas, de forma a separá-lo em camadas, e os ligantes obtidos em cada etapa são recuperados, sendo avaliada a homogeneidade entre eles por meio de ensaios reológicos. Os resultados mostraram que é possível obter informações relevantes acerca dos mecanismos de ativação e de interação entre ligantes por meio dos métodos analisados, principalmente em relação à presença de polímero no RAP e na identificação do grau de interação entre ligantes. / The production of recycled asphalt mixtures with high contents of reclaimed asphalt pavement (RAP) has become attractive in the past few years, as it is a sustainable solution which allows considerable cost reductions. However, the production of these mixtures without losing performance in the field is still a challenge. Different from what happens on cold recycling, on hot and warm recycling processes the aged asphalt binder present in the RAP is activated, and it is difficult to determine the degree to which this happens. As a result, the mix design is often not done properly, what might compromise mixture performance. The present study aims to analyze the applicability of laboratory procedures to evaluate the RAP binder activation and the blending between fresh and RAP binders, in hot and warm recycled asphalt mixtures. The method for evaluating RAP binder activation was applied to different types of RAP, and a staged extraction method was developed to assess the degree of binder blending in recycled mixtures. In this process, binder extraction is conducted in three steps, dividing the binder in three layers. The binder layers obtained are recovered, and the homogeneity between them is determined through rheological testing. The results obtained showed it is possible to obtain relevant information by applying the studied methods, especially regarding the presence of polymer in the RAP and the degree of blending in recycled mixtures.

A restauração de pavimentos flexíveis ocasiona, em todo o mundo, problemas ambientais em função do descarte dos materiais provenientes da demolição do pavimento existente, um dos motivos pelo qual a reciclagem de pavimentos tem se mostrado, cada vez mais, uma técnica sustentável e necessária, tanto na manutenção quanto na construção de novas estruturas. Na atualidade, existem as mais diversas técnicas de reciclagem. Neste trabalho, avaliou-se a reciclagem do revestimento asfáltico fresado (RAP) com a adição de agente de reciclagem emulsionado (ARE), estudando a viabilidade de seu emprego em bases asfálticas de pavimentos novos. Por meio de um programa laboratorial de ensaios, foi realizada a análise da estocagem, cura e compactação de uma mistura produzida em uma usina de reciclagem a frio. Para tanto, utilizou-se os parâmetros de módulo de resiliência (MR), resistência à tração por compressão diametral (RTCD) e dano por umidade induzida (DUI). A compactação da mistura no laboratório foi realizada com o Compactador Giratório SUPERPAVE (CGS) e com o Compactador Marshall, sendo avaliada a influência do tempo de estocagem, que é o tempo transcorrido entre a mistura e a compactação (na condição solta), e o tempo de cura após a compactação dos corpos de prova. Os resultados indicam que os parâmetros de MR, RTCD e DUI aumentaram quando a mistura solta permaneceu estocados, pela provável interação entre o agente de reciclagem emulsionado e o ligante asfáltico oxidado do RAP. Foi observado ainda um ganho substancial nos valores de MR e RTCD durante o período de cura, o qual foi pouco influenciado pela estocagem prévia do material. Quanto ao efeito do tipo de compactação, foi possível observar que os corpos de prova produzidos no CGS apresentaram maiores valores de RTCD, MR e DUI em relação aos corpos de prova do compactador Marshall, chegando, inclusive, a dobrar o valor de RTCD após 56 dias de cura. Também foi realizada a construção de dois trechos experimentais com a mistura reciclada estudada, visando o acompanhamento da execução, assim como, o monitoramento do desempenho da mistura, em campo, ao longo do tempo. Constatou-se que foi possível atingir a densidade obtida na compactação Marshall desde que sejam utilizados rolos compactadores adequados e que a espessura da camada seja limitada em até 8 cm. Já os levantamentos deflectométricos realizados durante o monitoramento confirmaram o comportamento mecânico observado em laboratório, indicando o ganho de rigidez da base reciclada ao longo do tempo. Conclui-se, portanto, que o emprego da mistura a frio de RAP com agente de reciclagem emulsionado é uma alternativa viável para a construção de bases de pavimentos rodoviários novos. / Asphalt pavements maintenance produces worldwide residues from milling of deteriorated pavements. Therefore, pavement recycling is a sustainable and necessary technique for new pavement construction and rehabilitation. Nowadays, there many technologies to apply recycling to pavement maintenance. This study evaluated the reuse of the reclaimed asphalt pavement (RAP) mixed with emulsified asphalt recycling agent and its viability to be used as an asphalt base course in new pavements. A laboratory program was used to assess the storage, the cure and compaction of a mix of RAP - emulsified asphalt recycling agent produced in a cold central plant recycling plant (CCPR). The resilient modulus (MR), the indirect tensile strength (ITS) and the moisture induced damage (MID), were used. The compaction at the laboratory was performed using de Superpave Gyratory Compactor (SGC) and the Marshall compactor. The storage period is referred as the time elapsed between the mix and the compaction, in the loose condition. On the other hand, the curing period is associated to the period elapsed after compaction of the specimens. Results showed that the storage period has little effect on the MR, ITS and MID parameters. However, this period was important to likely allow the emulsified asphalt recycling agent to interact with the aged asphalt binder from the RAP. It was observed a substantial increase of MR and ITS parameters during the curing and, again, the storage period had little effect on this. Regarding the compaction method, the SGS specimens had higher values at ITS, MR and MID values, when compared to the Marshall specimens. At the curing time of 56 days, the ITS was doubled at the SGS specimens. Additionally, this study performed the construction of two trial sections with the studied mix. The goal was to register the execution and assess its performance in field during a period. It was verified that in field is possible to reach Marshall densities, since adequate roller compactors are used with specific thickness. The performance of the trial sections was done from FWD testing. These results confirmed the laboratory mechanical behavior of the recycled cold mix, showing that the curing increase of the stiffness. Therefore, it is concluded that the cold mix using emulsified asphalt recycling agent is a viable alternative for the base course construction of new road pavements.

A restauração de pavimentos flexíveis ocasiona, em todo o mundo, problemas ambientais em função do descarte dos materiais provenientes da demolição do pavimento existente, um dos motivos pelo qual a reciclagem de pavimentos tem se mostrado, cada vez mais, uma técnica sustentável e necessária, tanto na manutenção quanto na construção de novas estruturas. Na atualidade, existem as mais diversas técnicas de reciclagem. Neste trabalho, avaliou-se a reciclagem do revestimento asfáltico fresado (RAP) com a adição de agente de reciclagem emulsionado (ARE), estudando a viabilidade de seu emprego em bases asfálticas de pavimentos novos. Por meio de um programa laboratorial de ensaios, foi realizada a análise da estocagem, cura e compactação de uma mistura produzida em uma usina de reciclagem a frio. Para tanto, utilizou-se os parâmetros de módulo de resiliência (MR), resistência à tração por compressão diametral (RTCD) e dano por umidade induzida (DUI). A compactação da mistura no laboratório foi realizada com o Compactador Giratório SUPERPAVE (CGS) e com o Compactador Marshall, sendo avaliada a influência do tempo de estocagem, que é o tempo transcorrido entre a mistura e a compactação (na condição solta), e o tempo de cura após a compactação dos corpos de prova. Os resultados indicam que os parâmetros de MR, RTCD e DUI aumentaram quando a mistura solta permaneceu estocados, pela provável interação entre o agente de reciclagem emulsionado e o ligante asfáltico oxidado do RAP. Foi observado ainda um ganho substancial nos valores de MR e RTCD durante o período de cura, o qual foi pouco influenciado pela estocagem prévia do material. Quanto ao efeito do tipo de compactação, foi possível observar que os corpos de prova produzidos no CGS apresentaram maiores valores de RTCD, MR e DUI em relação aos corpos de prova do compactador Marshall, chegando, inclusive, a dobrar o valor de RTCD após 56 dias de cura. Também foi realizada a construção de dois trechos experimentais com a mistura reciclada estudada, visando o acompanhamento da execução, assim como, o monitoramento do desempenho da mistura, em campo, ao longo do tempo. Constatou-se que foi possível atingir a densidade obtida na compactação Marshall desde que sejam utilizados rolos compactadores adequados e que a espessura da camada seja limitada em até 8 cm. Já os levantamentos deflectométricos realizados durante o monitoramento confirmaram o comportamento mecânico observado em laboratório, indicando o ganho de rigidez da base reciclada ao longo do tempo. Conclui-se, portanto, que o emprego da mistura a frio de RAP com agente de reciclagem emulsionado é uma alternativa viável para a construção de bases de pavimentos rodoviários novos. / Asphalt pavements maintenance produces worldwide residues from milling of deteriorated pavements. Therefore, pavement recycling is a sustainable and necessary technique for new pavement construction and rehabilitation. Nowadays, there many technologies to apply recycling to pavement maintenance. This study evaluated the reuse of the reclaimed asphalt pavement (RAP) mixed with emulsified asphalt recycling agent and its viability to be used as an asphalt base course in new pavements. A laboratory program was used to assess the storage, the cure and compaction of a mix of RAP - emulsified asphalt recycling agent produced in a cold central plant recycling plant (CCPR). The resilient modulus (MR), the indirect tensile strength (ITS) and the moisture induced damage (MID), were used. The compaction at the laboratory was performed using de Superpave Gyratory Compactor (SGC) and the Marshall compactor. The storage period is referred as the time elapsed between the mix and the compaction, in the loose condition. On the other hand, the curing period is associated to the period elapsed after compaction of the specimens. Results showed that the storage period has little effect on the MR, ITS and MID parameters. However, this period was important to likely allow the emulsified asphalt recycling agent to interact with the aged asphalt binder from the RAP. It was observed a substantial increase of MR and ITS parameters during the curing and, again, the storage period had little effect on this. Regarding the compaction method, the SGS specimens had higher values at ITS, MR and MID values, when compared to the Marshall specimens. At the curing time of 56 days, the ITS was doubled at the SGS specimens. Additionally, this study performed the construction of two trial sections with the studied mix. The goal was to register the execution and assess its performance in field during a period. It was verified that in field is possible to reach Marshall densities, since adequate roller compactors are used with specific thickness. The performance of the trial sections was done from FWD testing. These results confirmed the laboratory mechanical behavior of the recycled cold mix, showing that the curing increase of the stiffness. Therefore, it is concluded that the cold mix using emulsified asphalt recycling agent is a viable alternative for the base course construction of new road pavements.

Esta dissertação contempla um estudo da avaliação do efeito de diferentes teores de material fresado, conhecido como RAP (do inglês, Reclaimed Asphalt Pavement), na dosagem e no comportamento mecânico de misturas asfálticas recicladas a quente, para aplicação em camadas de revestimento de pavimento. Em uma primeira etapa, foram avaliadas, em laboratório, misturas com a incorporação de 0, 10, 20, 25, 35, 50 e 65% de material fresado, sem adição de agente rejuvenescedor (AR). Na segunda etapa, foi avaliado o comportamento das misturas com 25 e 50% de RAP, após adição de um AR de base vegetal. As misturas foram dosadas de acordo com o método Marshall e, em seguida, foram realizados os seguintes ensaios: resistência à tração por compressão diametral (RT), dano por umidade induzida (DUI), módulo de resiliência (MR), módulo dinâmico (MD), uniaxial de carga repetida para determinação do flow number e fadiga na flexão de quatro pontos. Embora o teor de ligante virgem adicionado tenha sido maior que o calculado (assumindo-se que todo o ligante asfáltico remanescente no RAP seria ativado e estaria disponível para se misturar com o ligante novo), foi possível obter uma significativa redução no consumo de ligante virgem. Em relação à RT e ao DUI, todas as misturas atenderam aos parâmetros estabelecidos nas especificações do Departamento Nacional de Infraestrutura de Transportes (DNIT) e do Departamento de Estradas de Rodagem do estado de São Paulo (DER/SP). Observou-se um aumento dos módulos de resiliência (a 25°C) para as misturas com altos teores de RAP, assim como um aumento dos módulos dinâmicos nas zonas de baixas frequências (ou elevadas temperaturas), indicando boa resistência à deformação permanente, o que foi corroborado pelos resultados de flow number. Além disso, verificou-se que, com relação à vida de fadiga, é possível produzir misturas com altos teores de RAP com propriedades similares a uma mistura convencional, ou até melhor, uma vez adicionado o agente rejuvenescedor. Adicionalmente, foram construídos três trechos experimentais, com 25% (sem AR), 25% (com AR) e 35% (com AR) de RAP na camada final de rolamento da Rodovia dos Bandeirantes (SP-348). Até o momento de conclusão desta pesquisa, observou-se um bom desempenho das misturas recicladas aplicadas. Por fim, o estudo mostrou que, não apenas o teor, mas sobretudo as características do material reciclado (tipo e propriedade do ligante envelhecido; granulometria e massas específicas do RAP), influenciam diretamente na dosagem e no comportamento mecânico das misturas. O uso de RAP com diferentes teores, de forma tecnicamente consciente, em camadas de revestimentos de pavimento é promissor em um futuro que busca cada vez mais a sustentabilidade das construções. / The aim of this study is to evaluate the effect of different RAP (Reclaimed Asphalt Pavement) contents on the design and mechanical behavior of hot recycled asphalt mixtures for application in wearing courses of pavements. In a first step, mixes with the incorporation of 0, 10, 20, 25, 35, 50 and 65% of RAP were evaluated in the laboratory without the addition of rejuvenating agent (RA). In the second step, the behavior of the mixtures with 25 and 50% of RAP was evaluated after the addition of an engineered bio-based rejuvenator. The mixtures were designed according to the Marshall method and then, the tests of indirect tensile strength (ITS), moisture susceptibility, resilient modulus, dynamic modulus, repeated uniaxial test to determine the flow number and four-point bending fatigue test were performed. Although the added virgin binder content was higher than that calculated (assuming that all the RAP binder would be active and available to blend with the neat binder), a significant reduction in the virgin binder consumption was achieved. Regarding the ITS and the moisture susceptibility results, all mixes met the requirements set by the National Department of Transportation Infrastructure (DNIT) and São Paulo DOT (DER/SP). An increase of the resilient modulus (at 25°C) was observed for high RAP mixes, as well as an increase of the dynamic modulus in low frequencies (or high temperatures) zones, indicating a good resistance to permanent deformation that was further confirmed by the flow number results. In addition, it has been found that, regarding the fatigue life, it is possible to produce high RAP mixes with similar or even better properties than a conventional mix, once the rejuvenating agent is added. Additionally, three trial sections were constructed, with 25% (without RA), 25% (with RA) and 35% (with RA) of RAP in the wearing course layer of the Bandeirantes Highway (SP-348). Until the end of this research, a good performance of the applied recycled mixtures was observed. Finally, the study showed that not only the RAP content, but also the properties of the recycled material (type and properties of the aged binder, aggregate particle size and RAP specific densities) directly influence the design and the mechanical behavior of the mixes. The use of different RAP contents in wearing courses, when technically sound, is a promising technique in the future that increasingly seeks for sustainable constructions.

The objectives of this research were 1) to examine correlations between compositional and structural properties of emulsion-treated base (ETB) layers, determine which of these factors exhibit the greatest spatial variability, and determine if significant differences exist between different test sections on a given project and 2) to investigate temporal trends in the structural properties of base materials treated with asphalt emulsion and to assess the rate at which ETB design properties are achieved. The research conducted in this study focused on testing of the ETB layer constructed on 7800 South (SR-48) in West Jordan, Utah. The research conducted in this study involved field and laboratory evaluations of spatial and temporal variability in properties of ETB. Regarding spatial results, the average modulus values of the ETB layer were unusually low for a typical stabilized base material and were in general even lower than the subgrade modulus values at this test site. All three sections had high moisture contents after compaction, with the moisture content of the ETB layer exceeding the specified optimum moisture content at many locations even before the emulsion was injected. One of the three test sections had higher percentages of reclaimed asphalt pavement and emulsion than the other two. The ETB compressive strength was very low throughout the entire year of testing, clearly demonstrating the consequences of inadequate emulsion curing associated with this project. The statistical analyses showed that higher pre-treatment moisture contents and higher amounts of binder added were associated with lower stiffness and strength, while higher wet densities were associated with higher stiffness and strength. The analyses also showed substantial variation in most response variables but comparatively low variation in predictor variables. Only four structural properties were significantly different between sections. Temporal testing was performed to monitor the properties of the ETB layer and to compare the ETB section to an adjacent untreated base course (UTBC) section. The ETB moisture content did not change significantly during the 1-year monitoring period, showing that drying of the ETB layer did not occur following placement of the hot mix asphalt surface. Furthermore, the analyses provided no evidence that the ETB layer experienced any sustained increase in strength as a result of emulsion curing; instead, the ETB modulus was shown to be greatly dependent on season, with higher ETB moisture contents and temperatures corresponding to lower ETB modulus values. Even during the winter when the ETB stiffness reached its peak, the modulus was still below the target value specified for this project. The statistical analyses indicated that the modulus values of the ETB and UTBC layers were not statistically different.

Le recyclage des enrobés bitumineux fabriqués selon un procédé tiède répond aux exigences du développement durable: il limite l'apport de matériaux neufs, permet la gestion des déchets et réduit la consommation d'énergie. Le recyclage des enrobés date des années 70 ; ce qui a changé depuis, c'est la volonté de pérenniser le recyclage à fort taux, définit ici à plus de 25% d'agrégats d'enrobés (AE). Les AE contiennent une part de bitume qui est valorisable pour ses propriétés viscoélastiques de liant hydrocarboné. Il est ainsi recherché une mobilisation de ce liant vieilli dans le processus de recyclage. L'un des problèmes suspectés lors du couplage recyclage/procédé tiède est le phénomène de double enrobage pouvant impacter la rhéologie du nouveau matériau: le liant de l'AE et le liant d'apport ne se mélangeraient pas totalement du fait de l'abaissement des températures de fabrication et formeraient des couches superposées. Ce phénomène serait la cause de dysfonctionnements mécaniques au niveau de l'enrobé. Il se pose donc la question de la qualité de l'enrobage de surfaces granulaires déjà enrobées et du manque de moyens de caractérisation pour l'observation in situ de l'interface. Dans ce travail de thèse, la qualité d'enrobage des agrégats d'enrobés par un liant d'apport a été évaluée à l'échelle microscopique et macroscopique. Au niveau microscopique, il a été proposé d'utiliser un outil de micro-spectroscopie infrarouge pour évaluer in situ la qualité d'interface entre l'AE et le liant d'apport et suivre la répartition spatiale de ces deux composants au sein d'enrobés de laboratoire. Cela a nécessité un important développement expérimental afin de pouvoir appliquer un accessoire d'imagerie infrarouge aux mélanges complexes que sont les formules d'enrobés bitumineux constitués de différentes fractions granulaires et de liant bitumineux. Il a ainsi été possible, grâce à l'identification préalable de traceurs internes, de suivre la remobilisation partielle du liant vieilli de l'AE. En parallèle, au niveau macroscopique, un protocole d'essai a été développé afin d'évaluer la durabilité des enrobés contenant des forts taux d'AE (50%), notamment des enrobés fabriqués selon un procédé tiède. L'essai actuel de fatigue est l'un des essais qui permet le mieux d'évaluer la durée de vie d'une couche de chaussée. Mais cet essai accéléré est biaisé car le bitume des échantillons testés n'a pas eu le temps de vieillir comme c'est le cas sur une vraie chaussée. Dans ce travail, il a donc été proposé d'ajouter une étape de vieillissement du matériau avant les essais de fatigue, d'orniérage, de tenue à l'eau et de module complexe. Il est supposé que le comportement réel du matériau se situerait entre celui du matériau non vieilli et celui du matériau vieilli. Les principaux résultats obtenus montrent qu'un enrobé tiède contenant un taux élevé d'AE présente de bonnes performances mécaniques excepté qu'il a tendance à être plus sensible à la fatigue qu'une même formulation de matériau fabriqué à chaud ou selon un procédé tiède mais sans ajout AE. / The recycling of asphalt mixtures manufactured with a warm process meets the requirements of sustainable development: it limits the use of new materials, allows waste management and reduces energy consumption. The recycling of asphalt mixtures dates from the 70's. What has changed since that is the will to sustain high rate recycling, defined here by more than 25% of Reclaimed Asphalt Pavement (RAP). RAP contains a part of bitumen that is recoverable for its viscoelastic properties of asphalt binder. It is thus desired to mobilize this aged binder in the recycling process. One of the suspected problems when coupling recycling and warm process is the phenomenon of double coating that could affect rheological properties of the new material: the RAP binder and the new binder do not would mix completely due to the reduction of processing temperatures and would form superimposed layers. This phenomenon would cause mechanical dysfunctions in the asphalt mixture. This raises the question of the quality of the coating of granular surfaces, previously coated, and lack of characterization tools for in situ observation of the interface. In this thesis work, the quality of coating of RAP by a new binder has been evaluated at the microscopic and macroscopic scales. At the microscopic level, it has been proposed to use infrared micro-spectroscopy tool to evaluate the quality of interface between the RAP and the new binder and to follow the spatial distribution of these two components within mixtures produced in laboratory. To do that, it has been necessary to carry out an important experimental development in order to apply an infrared imaging accessory to complex mixtures that are the bituminous mixtures made of different granular fractions and bituminous binder. It was then possible, based on previous identification of internal tracers, to follow the partial remobilization of RAP aging binder. In parallel, at the macroscopic level, a testing protocol has been developed to evaluate the durability of high rate recycled asphalt mixtures (50% of RAP), including mixes produced in a warm process. The current fatigue test is one of the tests that best evaluate the lifetime of a pavement layer. But this accelerated test is biased because the bitumen of the mixtures tested did not have time to aged, as occurs in the case on a real road. In this work, it was proposed to add an aging step of the material before fatigue test, rutting test, modulus test and moisture damage test. It is assumed that the real behavior of the material would range between that of the unaged material and that of aged material. The main obtained results show that warm mixture asphalt containing high rate of RAP exhibit good mechanical performance, with a trend to be more susceptible to fatigue than a similar hot mixture or a warm mixture without added RAP.

Increasing the content of Reclaimed Asphalt in hot asphalt mixtures is one of the current issues in road construction, to which society's attention is paid. The higher content of Reclaimed Asphalt brings higher technological demands not only for the production of asphalt mixture plants, but also for the handling of materials in general. The benefit for higher demands on asphalt mixture production is the subsequent reduction of the environmental burden associated with the construction of road infrastructure caused by the mining industry and use of natural resources. The dissertation is focused on studying recycling agents which are used in the production of asphalt mixtures containing Reclaimed Asphalt. Emphasis is put on comparing the properties of recycled binders with paving bitumen and binders from Reclaimed Asphalts whereas the effect of repeated recycling is taken into account. A large part of the thesis is devoted to the design of the optimal dosage of recycling agents. Certain findings were used to draw a methodology describing the design of dosing of these agents. At the same time, the properties and behaviour of the recycling agents themselves were evaluated.

The purpose of this research was to investigate the effects of reclaimed asphalt pavement (RAP) content and cement content on the strength and durability of recycled aggregate base materials. Specifically, the unconfined compressive strength (UCS) and final dielectric value in the Tube Suction Test (TST) were measured in a full-factorial experimental design including five RAP contents, five cement contents, and three replicate specimens of each possible treatment. Specimen mixtures consisted of 0, 25, 50, 75, or 100 percent RAP and 0.0, 0.5, 1.0, 1.5, or 2.0 percent Type I/II Portland cement. Both the RAP and base materials were sampled from the I-84 pavement reconstruction project performed in Weber Canyon near Morgan, Utah, during the summers of 2004 and 2005. The laboratory testing procedures consisted of material characterizations, specimen preparation, and subjection of the specimens to strength and durability testing, and the data were evaluated using analysis of variance (ANOVA) testing. Both the RAP and base materials included in this research were determined to be non-plastic, and the AASHTO and Unified soil classifications for the RAP material were determined to be A-1-a and SM (well-graded sand with gravel), respectively, and for the base material they were A-1-a and SW-SM (well-graded sand with silt and gravel), respectively. The optimum moisture contents (OMCs) for the blended materials were between 5.6 and 6.6 percent, and maximum dry density (MDD) values were between 129.7 and 135.5 lb/ft3. In both cases, decreasing values were associated with increasing RAP contents. The results of the ANOVA performed on the UCS data indicate that UCS decreases from 425 to 208 psi as RAP content increases from 0 to 100 percent and increases from 63 to 564 psi as cement content increases from 0.0 to 2.0 percent. Similarly, the final dielectric value decreases from 14.9 to 6.1 as RAP content increases from 0 to 100 percent and decreases from 14.0 to 5.8 as cement content increases from 0.0 to 2.0 percent. With design criteria requiring 7-day UCS values between 300 and 400 psi and final dielectric values less than 10 in the TST, the results of this research suggest that milling plans should be utilized to achieve RAP contents in the range of 50 to 75 percent, and a cement content of 1.0 percent should be specified for this material. Cement contents less than 1.0 percent are not sufficient to stabilize the material, and greater cement contents may cause cracking. Because control of the actual cement content in the field depends on the contractor's equipment and skill, inspection protocols should be implemented during construction to ensure high-quality work. Additional recommendations are associated with the construction process. The specimens prepared in this research were compacted to relative densities of 100 percent using modified Proctor energy. Therefore, field compaction levels must approach these density values if the same material properties are to be achieved. In addition, all specimens tested in this study were cured at 100 percent relative humidity. Following compaction in the field, cement-treated layers should be moistened frequently during the first few days after construction or promptly sealed with a prime coat or wearing surface to ensure that the cement continues to hydrate. Variability in RAP and cement contents should also be minimized to achieve consistent material properties.

The purpose of this research was to determine the effect of full-depth reclamation (FDR) on the strength and durability of aggregate base layers in a coordinated approach involving both field and laboratory testing. Field comparisons between the pre-reclamation neat base and post-reclamation blended base were supplemented with laboratory experiments conducted to determine the effects of reclaimed asphalt pavement (RAP) content, compaction effort, and heating on the strength and durability of roadways reconstructed using FDR with a portable asphalt recycling machine (PARM). Also, the effect of reclamation on the spatial uniformity of the pavement structures was explored by comparing variability in the pre- and post-reclamation material properties. Test sites in Orem, Utah; San Marcos, Texas; and South Jordan, Utah, were selected for this research. The results of field testing indicate that the FDR process significantly increased the stiffness and/or strength of the base material at two of the test locations and did not significantly change the third base material. An evaluation of spatial variability indicated that the FDR process produced equivalent or lower spatial variability with respect to both base modulus and California bearing ratio (CBR) values at one site, while the other two sites exhibited equivalent or higher spatial variability after FDR. The results of laboratory testing for all three locations indicate that specimens compacted using the modified Proctor method exhibit significantly higher CBR values and dry densities than specimens compacted using the standard Proctor method. Also, the CBR values for specimens tested in the dry condition were significantly higher than those obtained from specimens tested at optimum moisture content. These results demonstrate the value of achieving a high level of compaction during construction and preventing water ingress into the pavement over time. The blended material exhibited a significantly lower CBR value than that of the neat material at only one location; the addition of RAP to materials at the other locations did not significantly change the CBR values of those materials. In the tube suction test (TST), most of the specimens were classified as marginally or highly moisture-susceptible, and the effect of RAP on the dielectric value in the TST was of no practical importance. The use of PARMs in the FDR process is an acceptable, economical, and environmentally friendly approach to reconstruction of flexible pavements. To ensure satisfactory performance of FDR projects, engineers and managers should carefully follow recommended guidelines for project selection, pavement testing, material characterization, design, construction, and quality assurance testing.

Full-depth reclamation (FDR) is an increasingly common technique that is used to rehabilitate flexible pavements. Implementation of FDR on rehabilitation projects produces several desirable benefits. However, these benefits are not fully realized due to the fact that state department of transportation specifications typically limit the reclaimed asphalt pavement (RAP) content of pavement base material to 50 percent. The objective of this research was to evaluate the effects of RAP content, cement content, temperature, curing time, curing condition, and moisture state on the strength, stiffness, and deformation characteristics of cement-treated base (CTB) mixtures containing high percentages of RAP.For this research, one aggregate base material and one RAP material were used for all samples. RAP content ranged from 0 to 100 percent in increments of 25 percent, and low, medium, and high cement levels corresponding to 7-day unconfined compressive strength (UCS) values of 200, 400, and 600 psi, respectively, were selected for testing. Moisture-density, UCS, resilient modulus, and permanent deformation tests were performed for various combinations of factors, and several statistical analyses were utilized to evaluate the results of the UCS, resilient modulus, and permanent deformation testing.The results of this work show that CTB containing RAP can be made to achieve 7-day UCS values approaching 600 psi regardless of RAP content. With regards to stiffness, the data collected in this study indicate that the resilient modulus of CTB containing RAP is affected by temperature in the range from 72 to 140°F for the low cement level. Permanent deformation of CTB containing RAP is significantly affected by RAP content and cement level at the test temperature of 140°F. At the low cement level, temperature is also a significant variable. As the 7-day UCS reaches approximately 400 psi, permanent deformation is reduced to negligible quantities. The results of this research indicate that the inverse relationship observed between permanent deformation and 7-day UCS is statistically significant.Given that the principle conclusion from this work is that CTB with high RAP contents can perform satisfactorily as a base material when a sufficient amount of cement is applied, agencies currently specifying limits on the percentage of RAP that can be used as a part of reclaimed base material in the FDR process should reevaluate their policies and specifications with the goal of allowing the use of high RAP contents where appropriate.