State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science

State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science / Replacing all roads in bad condition with new reconstruction or with traditional rehabilitation alternatives such as the mill and overlay will cost state highway agencies (SHAs) huge sums of funds. State departments of transportation are therefore seeking cost-effective ways to rehabilitate roads under their jurisdiction. An innovative technique being used by several SHAs today is full depth reclamation (FDR) which involves breaking down an existing roadway and immediately reusing the materials to construct a strengthened base layer for a new road. Despite the increasing use of FDR in recent years, several questions remain unanswered regarding the behavior of the strengthened base materials and their performance in the long-term under traffic loads. The elastic modulus is one material property that indicates the strength or structural capacity of pavement materials and usually impacts the selection of the overall thickness of the roadway. This thesis researched the modulus trends and functional properties of three in-service roadways rehabilitated with the FDR technique in 2008 by the Virginia Department of Transportation. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used to strengthen the FDR base layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. The moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. Long term performance monitoring of the projects showed that rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI), which gives an indication of the overall ride quality i.e. how smooth the pavement surface is, was better for the cement stabilized FDR sections compared to the asphalt stabilized counterparts. The structural capacity of the pavements improved irrespective of the stabilizing treatment used. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized sections projected to last slightly longer than asphalt sections.

Reuse of reclaimed asphalt pavement (RAP) in the full-depth recycling (FDR) process is a cost-effective and environmentally responsible method of asphalt pavement reconstruction. Although FDR has been used for several years in some locations, the effect of RAP on the mechanical properties of recycled base materials has not been well documented. The purpose of this research was to investigate the influence of RAP on the mechanical properties of recycled base materials typical of northern Utah. Two sources of RAP, two sources of base, and RAP contents of 0, 25, 50, 75, and 100 percent were utilized in a full-factorial experimental design with three replicates of each unique combination. Testing procedures consisted of material classifications, compaction tests, and evaluations of strength, stiffness, and moisture susceptibility of each material blend. The California bearing ratio (CBR) test was used to measure strength, the free-free resonant column test was used to measure stiffness, and the tube suction test (TST) was used to measure moisture susceptibility. Once all the testing was completed, a fixed effects analysis of variance (ANOVA) was performed on each of the test results, or dependent variables. The independent variables were RAP content, RAP type, and base type, together with all their interactions. Results of the ANOVA were used to quantify the effects of RAP on the mechanical properties of the base materials. The data indicate that CBR values decrease as RAP content increases, with the greatest percentage reduction occurring with the addition of 25 percent RAP. For stiffness testing at the optimum moisture content determined for each blend, the general trend was a decrease in stiffness from 0 percent RAP to 25 percent RAP, followed by a steady increase in stiffness as the RAP content was increased from 25 to 100 percent. Following a 72-hr drying period at 140ºF, however, the general trend reversed; an increase in stiffness occurred as the RAP content was increased from 0 to 25 percent, and a steady decrease in stiffness was observed for RAP contents above 25 percent. The TST data suggest that additions of 25 and 50 percent RAP actually increase the moisture susceptibility of the recycled material compared to the neat base, although the blended material tested in this study was classified as non-moisture-susceptible when the RAP content was 75 percent or higher. Because of the marked impact of RAP content on the mechanical properties of recycled base materials, engineers should accurately determine asphalt layer thicknesses prior to pavement reconstruction and carefully determine the optimum blending depth for each project. While asphalt milling or base overlays may be required in some locations to avoid excessively high RAP contents, reduced blending depths may be warranted in other areas to prevent the use of low RAP contents. In summary, while the use of RAP in the FDR process is environmentally responsible and offers potentially significant cost savings, thicker pavement base layers, base stabilization, or both may be required in many instances to ensure adequate long-term pavement performance.