State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science

State highway agencies are searching for more cost-effective methods of rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. There is, however, limited information on the long-term properties of these recycled materials. One important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic Empirical Pavements Design Guide (MEPDG). The elastic modulus directly impacts selection of the overall pavement thickness, and an accurate estimation of the modulus is therefore key to a cost-effective pavement design. This thesis researched the modulus trends and functional properties of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation (VDOT) construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used as stabilizing agents for the FDR layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. An automated road analyzer (ARAN) was used to collect distress data over a period of 7 years. Deterioration models were developed to predict the durability of differently stabilized FDR pavements and compared to reference sections rehabilitated with traditional asphalt concrete (AC) overlays. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used. Rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI) was better for the cement stabilized sections compared asphalt stabilized sections. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized FDR sections slightly outperforming the asphalt stabilized sections. / Master of Science / Replacing all roads in bad condition with new reconstruction or with traditional rehabilitation alternatives such as the mill and overlay will cost state highway agencies (SHAs) huge sums of funds. State departments of transportation are therefore seeking cost-effective ways to rehabilitate roads under their jurisdiction. An innovative technique being used by several SHAs today is full depth reclamation (FDR) which involves breaking down an existing roadway and immediately reusing the materials to construct a strengthened base layer for a new road. Despite the increasing use of FDR in recent years, several questions remain unanswered regarding the behavior of the strengthened base materials and their performance in the long-term under traffic loads. The elastic modulus is one material property that indicates the strength or structural capacity of pavement materials and usually impacts the selection of the overall thickness of the roadway. This thesis researched the modulus trends and functional properties of three in-service roadways rehabilitated with the FDR technique in 2008 by the Virginia Department of Transportation. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and Portland cement (5%) were used to strengthen the FDR base layers. Several deflection tests and distress surveys were conducted for the pavement sections before and after construction. The moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. Long term performance monitoring of the projects showed that rutting was higher for the foamed asphalt and emulsion sections. The International Roughness Index (IRI), which gives an indication of the overall ride quality i.e. how smooth the pavement surface is, was better for the cement stabilized FDR sections compared to the asphalt stabilized counterparts. The structural capacity of the pavements improved irrespective of the stabilizing treatment used. The Critical Condition Index (CCI) was similar for all treatments at the end of the evaluation period. The durability of the sections was comparable, with the cement stabilized sections projected to last slightly longer than asphalt sections.