Sustainable resource management and development have been at the forefront of important issues concerning the construction industry for the past several years. Specifically, the use of sustainable building materials and the reuse and recycling of previously used building materials is gaining acceptance and becoming common place in many areas. As one of the most commonly used building materials in the world, concrete, composed of aggregate, sand, cement and water, can be recycled and reused in a variety of applications. Using crushed concrete as fill and subgrade material under roads, sidewalks and foundations has been the most common of these applications. However, research has been ongoing over the past 50 years in many countries including Germany, Canada, Japan, the United States, China, and Australia investigating the use of crushed concrete from demolished old concrete structures to fully or partially replace the virgin aggregate used to produce new concrete for use in building and pavement applications. Producing concrete using recycled concrete aggregates (RCAs) has several advantages, namely, the burden placed on non-renewable aggregate resources may be significantly decreased, the service life and capacity of landfill and waste management facilities can be extended, and the carbon dioxide emissions and traffic congestion associated with the transport of virgin aggregates from remote sites can be reduced. This research is directed at benchmarking typical RCA sources for usage in structural concrete and investigating the inter-relationships between aggregate properties, concrete properties and the bond properties between reinforcing steel and RCA concrete. The experimental program focused on four main areas: aggregate properties testing, development of concrete mixture proportions, concrete fresh and hardened properties testing, and beam-end bond testing. Four coarse aggregate sources were investigated including one virgin or natural aggregate (NA) source, and three RCA sources. Two RCA sources were derived from the crushing of decommissioned building and pavement structures (RCA-1 and RCA-2) while the third source was derived from the crushing of returned ready-mix concrete (RCA-3). A variety of typical and non-typical aggregate tests were performed to provide a basis for correlation with fresh and hardened concrete properties results. A total of 24 concrete mixtures were developed and divided into three separate categories, 1) control, 2) direct replacement, and 3) strength-based mixtures. The control mixtures were proportioned to achieve compressive strengths of 30, 40, 50 and 60MPa with slump values between 75 and 125 mm and served as a basis for comparison with the RCA concrete mixtures. The direct replacement mixtures were developed to investigate the effect that fully replacing (i.e., 100% replacement by volume) virgin coarse aggregate with RCA has on the fresh and hardened properties of the resulting concrete. The strength-based mixtures were developed to investigate the influence of aggregate properties on reinforcement bond in concrete having the same compressive strength. In addition, two separate experimental phases were carried out which had varying compressive strength ranges, different RCA sources, and different suppliers of the same type GU cement. Concrete properties such as slump, compressive strength, splitting tensile strength, modulus of elasticity, Poisson’s ratio, linear coefficient of thermal expansion (LCTE), modulus of rupture and fracture energy were all measured. In total, 48 beam-end specimens were tested that incorporated three bonded lengths (125, 375, and 450 mm) and four concrete compressive strengths (30, 40, 50 and 60 MPa). Based on the results of the aggregate testing it was found that concrete incorporating pre-soaked (i.e., fully saturated) RCA as a 100% replacement for natural aggregate had slump values between 22% and 75%, compressive strengths between 81% and 137%, splitting tensile strengths between 78% and 109%, modulus of elasticity values between 81% and 98%, LCTE values in the same range, flexural strengths between 85% and 136%, and fracture energies between 68% and 118%, of the equivalent control (natural aggregate) concrete mixture. Overall, reductions in bond strength between natural aggregate and RCA concrete ranged between 3 and 21%. The strength of coarse aggregate as quantified by the aggregate crushing value (ACV) was found to be the most significant aggregate property for influencing bond strength. A regression model (based on the beam-end specimens test results) was developed to extrapolate the experimental development lengths as a function of f’c1/4 and ACV. The model, while not intended for use as a design equation, predicted that the required development lengths for the RCA concrete tested as part of this research study were up to 9% longer as compared to the natural aggregate concrete. A detailed flowchart of the various inter-relationships between aggregate properties, concrete properties and reinforced concrete bond properties was compiled based on the results of this research. A comprehensive guideline for use of RCA in concrete was developed based on the findings of this research. It includes a systematic decision tree approach for assessing whether a particular RCA source can be categorized into one of three performance classes. The range of allowable applications of a concrete which incorporates the RCA source as replacement of natural coarse aggregate will depend on the RCA performance class.

Sustainable resource management and development have been at the forefront of important issues concerning the construction industry for the past several years. Specifically, the use of sustainable building materials and the reuse and recycling of previously used building materials is gaining acceptance and becoming common place in many areas. As one of the most commonly used building materials in the world, concrete, composed of aggregate, sand, cement and water, can be recycled and reused in a variety of applications. Using crushed concrete as fill and subgrade material under roads, sidewalks and foundations has been the most common of these applications. However, research has been ongoing over the past 50 years in many countries including Germany, Canada, Japan, the United States, China, and Australia investigating the use of crushed concrete from demolished old concrete structures to fully or partially replace the virgin aggregate used to produce new concrete for use in building and pavement applications. Producing concrete using recycled concrete aggregates (RCAs) has several advantages, namely, the burden placed on non-renewable aggregate resources may be significantly decreased, the service life and capacity of landfill and waste management facilities can be extended, and the carbon dioxide emissions and traffic congestion associated with the transport of virgin aggregates from remote sites can be reduced. This research is directed at benchmarking typical RCA sources for usage in structural concrete and investigating the inter-relationships between aggregate properties, concrete properties and the bond properties between reinforcing steel and RCA concrete. The experimental program focused on four main areas: aggregate properties testing, development of concrete mixture proportions, concrete fresh and hardened properties testing, and beam-end bond testing. Four coarse aggregate sources were investigated including one virgin or natural aggregate (NA) source, and three RCA sources. Two RCA sources were derived from the crushing of decommissioned building and pavement structures (RCA-1 and RCA-2) while the third source was derived from the crushing of returned ready-mix concrete (RCA-3). A variety of typical and non-typical aggregate tests were performed to provide a basis for correlation with fresh and hardened concrete properties results. A total of 24 concrete mixtures were developed and divided into three separate categories, 1) control, 2) direct replacement, and 3) strength-based mixtures. The control mixtures were proportioned to achieve compressive strengths of 30, 40, 50 and 60MPa with slump values between 75 and 125 mm and served as a basis for comparison with the RCA concrete mixtures. The direct replacement mixtures were developed to investigate the effect that fully replacing (i.e., 100% replacement by volume) virgin coarse aggregate with RCA has on the fresh and hardened properties of the resulting concrete. The strength-based mixtures were developed to investigate the influence of aggregate properties on reinforcement bond in concrete having the same compressive strength. In addition, two separate experimental phases were carried out which had varying compressive strength ranges, different RCA sources, and different suppliers of the same type GU cement. Concrete properties such as slump, compressive strength, splitting tensile strength, modulus of elasticity, Poisson’s ratio, linear coefficient of thermal expansion (LCTE), modulus of rupture and fracture energy were all measured. In total, 48 beam-end specimens were tested that incorporated three bonded lengths (125, 375, and 450 mm) and four concrete compressive strengths (30, 40, 50 and 60 MPa). Based on the results of the aggregate testing it was found that concrete incorporating pre-soaked (i.e., fully saturated) RCA as a 100% replacement for natural aggregate had slump values between 22% and 75%, compressive strengths between 81% and 137%, splitting tensile strengths between 78% and 109%, modulus of elasticity values between 81% and 98%, LCTE values in the same range, flexural strengths between 85% and 136%, and fracture energies between 68% and 118%, of the equivalent control (natural aggregate) concrete mixture. Overall, reductions in bond strength between natural aggregate and RCA concrete ranged between 3 and 21%. The strength of coarse aggregate as quantified by the aggregate crushing value (ACV) was found to be the most significant aggregate property for influencing bond strength. A regression model (based on the beam-end specimens test results) was developed to extrapolate the experimental development lengths as a function of f’c1/4 and ACV. The model, while not intended for use as a design equation, predicted that the required development lengths for the RCA concrete tested as part of this research study were up to 9% longer as compared to the natural aggregate concrete. A detailed flowchart of the various inter-relationships between aggregate properties, concrete properties and reinforced concrete bond properties was compiled based on the results of this research. A comprehensive guideline for use of RCA in concrete was developed based on the findings of this research. It includes a systematic decision tree approach for assessing whether a particular RCA source can be categorized into one of three performance classes. The range of allowable applications of a concrete which incorporates the RCA source as replacement of natural coarse aggregate will depend on the RCA performance class.

A pesquisa teve como objetivo principal avaliar a incorporação de agregados reciclados de concreto em blocos estruturais de concreto para três classes de resistência (4,5 MPa, 8,0 MPa e 12,0 MPa). O estudo foi desenvolvido basicamente em quatro etapas. A primeira etapa consistiu na análise das propriedades físicas de agregados miúdos e graúdos reciclados de concreto originários de uma fábrica de pré-moldados. Na segunda etapa, foram analisadas as propriedades físicas e mecânicas de corpos-de-prova cilíndricos produzidos com concreto de consistência seca utilizando-se dois tipos de agregados reciclados previamente avaliados. O objetivo foi definir um intervalo de correlação entre a resistência à compressão de corpos-de-prova e blocos, verificar preliminarmente a influência dos agregados reciclados sobre as propriedades físicas e mecânicas e determinar os traços para a próxima etapa. Para a terceira etapa, foi avaliada a viabilidade técnica da produção de blocos com agregados reciclados através da análise de propriedades físicas e mecânicas, sendo também avaliada a viabilidade econômica pela proposição de algumas alternativas para reciclagem. De maneira geral, independentemente do grupo de resistência avaliado, todas as unidades com agregados graúdos reciclados cumpriram os requisitos estabelecidos; já para o estudo econômico, todas as hipóteses atestaram a viabilidade da produção de unidades com agregados reciclados com custos de produção e comercialização inferiores aos das unidades comumente produzidas. Finalmente, a quarta etapa, consistiu na avaliação da retração por secagem em miniparedes, resistência à compressão e módulo de deformação de elementos (prismas e miniparedes) produzidos com as unidades da etapa anterior. Em função dos resultados obtidos, pode-se afirmar que apenas a propriedade de retração por secagem foi afetada pelas unidades com agregados reciclados; nesse caso, a redução da distância entre juntas de controle foi considerada uma medida suficiente para minimizar os efeitos da retração por secagem. / The main goal of the present research project was the evaluation of recycled concrete aggregates incorporation in structural concrete blocks of three different levels of compressive strength (4,5 MPa, 8,0 MPa and 12,0 MPa). The study was developed in four stages. The first stage analyzed the physical properties of fine and coarse concrete aggregates derived from a precast concrete plant. In the second stage, physical and mechanical properties of dry consistency concrete cylindrical specimens were analyzed using two types of recycled aggregates. The aim was to define a correlation interval between the compressive strength of cylindrical specimens and concrete blocks, verify the influence of recycled aggregates on the physical and mechanical properties, and determine the better compositions to be used in the next stage. The third stage involved the technical viability of producing concrete blocks, and also the economic viability of some recycling alternatives. As a whole, independently of the strength class, the recycled coarse aggregate blocks fulfilled the required specifications; additionally the economic hypotheses confirmed the viability of producing recycled aggregate units with both production and market costs lower than those of the conventional units. Finally, the fourth stage dealt with the drying shrinkage of mini-walls, the compressive strength and the elasticity modulus of elements (prisms and mini-walls) built with units defined in the former stage. Based on the obtained results, the study showed that only the drying shrinkage property was affected by the recycled aggregates units; the reduction of the distance between two adjacent control joints was an adequate procedure to minimize the effects of the drying shrinkage in this case.

A pesquisa teve como objetivo principal avaliar a incorporação de agregados reciclados de concreto em blocos estruturais de concreto para três classes de resistência (4,5 MPa, 8,0 MPa e 12,0 MPa). O estudo foi desenvolvido basicamente em quatro etapas. A primeira etapa consistiu na análise das propriedades físicas de agregados miúdos e graúdos reciclados de concreto originários de uma fábrica de pré-moldados. Na segunda etapa, foram analisadas as propriedades físicas e mecânicas de corpos-de-prova cilíndricos produzidos com concreto de consistência seca utilizando-se dois tipos de agregados reciclados previamente avaliados. O objetivo foi definir um intervalo de correlação entre a resistência à compressão de corpos-de-prova e blocos, verificar preliminarmente a influência dos agregados reciclados sobre as propriedades físicas e mecânicas e determinar os traços para a próxima etapa. Para a terceira etapa, foi avaliada a viabilidade técnica da produção de blocos com agregados reciclados através da análise de propriedades físicas e mecânicas, sendo também avaliada a viabilidade econômica pela proposição de algumas alternativas para reciclagem. De maneira geral, independentemente do grupo de resistência avaliado, todas as unidades com agregados graúdos reciclados cumpriram os requisitos estabelecidos; já para o estudo econômico, todas as hipóteses atestaram a viabilidade da produção de unidades com agregados reciclados com custos de produção e comercialização inferiores aos das unidades comumente produzidas. Finalmente, a quarta etapa, consistiu na avaliação da retração por secagem em miniparedes, resistência à compressão e módulo de deformação de elementos (prismas e miniparedes) produzidos com as unidades da etapa anterior. Em função dos resultados obtidos, pode-se afirmar que apenas a propriedade de retração por secagem foi afetada pelas unidades com agregados reciclados; nesse caso, a redução da distância entre juntas de controle foi considerada uma medida suficiente para minimizar os efeitos da retração por secagem. / The main goal of the present research project was the evaluation of recycled concrete aggregates incorporation in structural concrete blocks of three different levels of compressive strength (4,5 MPa, 8,0 MPa and 12,0 MPa). The study was developed in four stages. The first stage analyzed the physical properties of fine and coarse concrete aggregates derived from a precast concrete plant. In the second stage, physical and mechanical properties of dry consistency concrete cylindrical specimens were analyzed using two types of recycled aggregates. The aim was to define a correlation interval between the compressive strength of cylindrical specimens and concrete blocks, verify the influence of recycled aggregates on the physical and mechanical properties, and determine the better compositions to be used in the next stage. The third stage involved the technical viability of producing concrete blocks, and also the economic viability of some recycling alternatives. As a whole, independently of the strength class, the recycled coarse aggregate blocks fulfilled the required specifications; additionally the economic hypotheses confirmed the viability of producing recycled aggregate units with both production and market costs lower than those of the conventional units. Finally, the fourth stage dealt with the drying shrinkage of mini-walls, the compressive strength and the elasticity modulus of elements (prisms and mini-walls) built with units defined in the former stage. Based on the obtained results, the study showed that only the drying shrinkage property was affected by the recycled aggregates units; the reduction of the distance between two adjacent control joints was an adequate procedure to minimize the effects of the drying shrinkage in this case.

Crushed or recycled concrete aggregates (CCA/RCA) is an increasingly popular material as a replacement for natural aggregates in concrete due to industry demands for more recycled, lower carbon and responsibly sourced materials. In the UK, the majority of CCA is utilised in non-structural applications such as: a general fill material, road base/subbase or in low-grade concrete. Recycled aggregate producers however, are seeking new ways to incorporate CCA into higher value applications such as structural concrete to increase profits. Opportunities to incorporate CCA into structural concrete may also arise because of project demands for sustainability or in situations where natural aggregates are in short supply. Limited research has been published regarding the effect of coarse CCA on the durability of structural concrete, particularly in respect to water and chloride ion ingress and possibility of corrosion initiation. The aim of this EngD research programme was to investigate the effect of coarse CCA and supplementary cementitious materials (SCMs) on the durability performance of structural concrete, with particular emphasis on the key liquid transport mechanisms within concrete, namely absorption by capillary action, diffusion and migration. This addressed an industry concern regarding the detrimental effect of coarse CCA which has resulted in a limit on replacement levels of coarse natural aggregates in structural concrete, as defined in Eurocodes and local national standards for concrete. In this study, structural concrete was produced with varying levels of coarse CCA replacement (up to 100%), from five different sources and/or structural elements across the UK, with various combinations of SCMs to replace in part the Portland cement. Petrographic analysis was used as an innovative technique to characterise the coarse CCA sources to determine suitability which yielded positive results. The durability performance of the resultant concrete was analysed by exposing the concrete to aggressive chloride environments. The results indicate that the inclusion of coarse CCA, even as low as 20%, had a detrimental effect on the durability performance of structural concrete, in relation to absorption by capillary action, diffusion and migration. This effect however, can be offset through the use of SCMs, which have been shown to outperform control Portland cement concrete with 100% natural aggregates in durability performance tests. The results also suggest that cementitious materials had a greater influence on durability performance than the type and source of coarse aggregates used. It is recommended that the replacement of natural aggregate with coarse CCA be limited to 30% in cases where compliance with the 28 day characteristic strength is of particular importance. If the criterion for compliance at 28 days can be relaxed and the compressive cube strength of concretes with SCMs tested at later ages for conformity (56 or 90 days), then higher quantities of coarse CCA may be incorporated up to 60% to produce a more sustainable structural concrete. It is recommended that Portland cement is partially replaced with 50% ground granulated blast-furnace slag (GGBS) to produce a CEM III/A concrete. This is a significant step towards the potential wider implementation of coarse CCA in structural concrete, provided a suitable quantity of SCM is adopted along with a reliable and consistent source of coarse CCA.

Application of recycled concrete aggregates (RCA) has increased recently as a sustainable alternative in concrete construction. Although application of RCA has substantially grown over the past decades, issues related to its structural performance and long-term behaviour still prevent its widespread application, especially in structural purposes. In this study, a new mixture proportioning method called the “Equivalent Volume (EV)” method is proposed for RCA concrete, which is developed on the assumption that the RCA mix is based on a companion conventional concrete mix having the same volume of “cement paste and aggregates” as the companion mixture. RCA mixes containing different aggregate types and mechanical properties were designed using the EV method. Chemical, mechanical and non-destructive tests were performed and their performance was investigated. Finally, a quality control protocol for evaluating the suitability of RCA sources for structural applications is proposed. Results show that the EV method seems a promising approach to mix-proportion eco-friendly recycled concrete mixes. Moreover, the RCA type and properties seem to influence in the behaviour of RCA concrete and thus should be accounted in the mix- design.

Pressure is mounting in the concrete industry to adopt eco-efficient methods to reduce CO₂ emissions. Portland cement (PC), an essential concrete ingredient, is responsible for over two-thirds of the embodied energy of the concrete, generating about 8% of global greenhouse gas emissions. Extraction and transportation of aggregates and raw materials that comprise concrete mixes are also directly linked to their embodied energy; thus, recycled concrete aggregates (RCA) have been proposed as a promising alternative to increase sustainability in new construction. In this context, many studies have been conducted over the past decades on the properties of RCA concrete. Recent studies have shown that suitable fresh (i.e., flowability) and short-term hardened (i.e., compressive strength) properties might be achieved when the unique microstructural features of RCA are accounted for in the mix-design process of the recycled concrete. However, manufacturing RCA from construction demolition waste (CDW) or returned concrete (RC) presents its unique challenges. Amongst others, the variation in the source of RCA and the presence of damage due to several deterioration mechanisms causes major concern. Due to the presence of reactive aggregates in many quarries in Canada, alkali-silica reaction (ASR) is one of the most common deterioration mechanisms. The durability and long-term performance of RCA concrete are not fully understood and should be further investigated, especially in regards to a) the potential of further (secondary) deterioration of recycled concrete bearing coarse and fine alkali-silica reactive aggregates b) the impact of the severity of the initial reaction on mechanical properties and kinetics of expansion in recycled concrete and c) the impact of using sound and alkali-silica reaction (ASR) affected RCA on the chloride diffusivity (and thus corrosion initiation) of concrete. This work aims to appraise the durability performance of RCA concrete made of 100% coarse RCA, particularly two families of RCA selected (i.e., returned concrete RCA, demolished concrete RCA) to represent waste currently being generated. Furthermore, two types of reactive aggregates are selected to investigate the impact of the source of the reaction (i.e. reactive coarse aggregate as original virgin aggregate - OVA and reactive sand within the residual mortar - RM) within the RCA. ASR is the distress mechanism used to introduce damage to the manufactured RCA. A new mix design technique was used to produce recycled concrete mixtures to increase eco-efficiency, improve fresh-state properties, and reduce cement use in RCA concrete. In conclusion, the initial reaction's location and severity significantly impact the compressive strength, SDT parameters, chloride diffusion rate, and shear strength of concrete specimens. Specifically, the location of the initial reaction can influence the distribution and extension of damage within the various parts of recycled concrete, while the severity of the initial reaction can affect the overall integrity of the aggregates as well as the availability of silica and alkalis for secondary reaction. These results demonstrate the importance of assessing the severity of the initial reaction and its source in order to ensure the durability and long-term performance of recycled concrete made with reactive RCA.

<p dir="ltr">The construction industry is one of the largest contributors to carbon emissions, abiotic depletion of natural resources, and waste generation due to the vast quantity of concrete produced. Concrete’s main components have a significant environmental impact. The manufacturing of cement is responsible for 8% of global carbon emissions. In 2019, over 45 billion tons of aggregates were produced. Furthermore, the production of concrete generated over 600,000 tons of concrete waste in 2018.</p><p dir="ltr">Conversely, vegetation consumes 30% of the global carbon dioxide emissions. Recent studies indicated that cryptogamic species, and in particular moss, present a CO₂ uptake of 6.43 billion metric tons more than bare soil. Cryptogamic covers, such as moss and other CO₂ sequestering organisms, are key for the global cycles of carbon and nitrogen. By promoting the growth of living cryptogamic organisms in concrete building facades and roofs, the carbon footprint of concrete can greatly decrease, potentially achieving sub-zero carbon footprint. To attain this solution, cementitious composites must be designed to have an improved bio-receptivity, defined as a material's ability to be colonized by living organisms, or as a substrate to grow living organisms.</p><p dir="ltr">Previous studies show that the bio-receptivity of cementitious composites depends on a material’s acidity and ability to capture and retain water. Yet, the inter-relationship between these properties and bio-receptivity is currently not well understood. Additionally, existing methods to achieve enhanced bio-receptivity in cementitious composites in terms of are often either expensive or counterproductive in terms of sustainability.</p><p dir="ltr">This thesis aims to investigate and develop new methods to create ultra-sustainable composites with enhanced bio-receptivity and low abiotic depletion of natural resources. Additionally, this thesis aims to understand the importance, inter-relationship, and influence of the acidity and water storage properties of cementitious composites on their bio-receptivity.</p><p dir="ltr">The first portion of this thesis is focused on proposing a new method to enhance bio-receptivity of precast cementitious composites elements through accelerated CO₂ exposure treatment and elucidating the function of recycled concrete aggregate use to create ultra-sustainable composites with enhanced bio-receptivity and low abiotic depletion of natural resources. Thus, this study simultaneously tackles the reduction of waste generation and abiotic depletion of natural resources, as well as the promotion of bio-receptivity while reducing the net carbon footprint of the cementitious composites. Results suggested that the proposed accelerated CO₂ exposure treatment enhanced the bio-receptivity of mortars, especially in mortars with RCFA. The combined effect of the RCFA’s high porosity plus the effect of accelerated CO₂ exposures decrease on pH drastically enhanced the ability of promoting moss growth on mortars, enabling the production of low carbon bio-receptive cementitious material with a sub-zero abiotic depletion of natural resources.</p><p dir="ltr">The purpose of the second portion of this thesis was focused on understanding of the inter-related role of the mortar’s porosity, water absorption, and surface pH on the bio-receptivity of cementitious composites. This portion of this thesis also focused on creating a predictive model of bio-receptivity of mortars as a function of water storage properties and surface pH. By conducting this study, the extent of importance of the water storage properties and surface pH on bio-receptivity can be determined. Results suggested that w/c ratio heavily influences the bio-receptivity of mortar, in which a higher w/c ratio increases bulk porosity, water absorption, and decreases the average surface pH. The use of accelerated CO₂ exposure improved bio-receptivity due to and decrease in average surface pH. Additionally, the combined effects of high w/c ratio and accelerated exposure CO₂ exhibited even greater improvements in bio-receptivity. Furthermore, the increase in w/c ratio resulted in the mitigation of accelerated CO₂ exposure adverse effects on bulk porosity and absorption. The developed bio-receptive predictive model successfully predicts the bio-receptivity of mortars as a function of the average surface pH and water absorption. This bio-receptivity prediction model provides us with an instrument to assist in engineering concretes with a target bio-receptivity. The results of this study also show that, while previous literature indicated a maximum pH of 5.0-5.5 to produce a bio-receptive cementitious composite, the pH threshold to obtain a bio-receptive cementitious composite depends on other factors such as porosity of the material, and it is possible to create bio-receptive concretes with a surface pH of 6.2-8.3.</p><p dir="ltr">This research will contribute to creating target-by-design living-engineered concrete facades that can capture CO₂ while reducing the consumption of natural resources.</p>

In the process of crushing concrete waste, significant amounts of fine by-products, the so called fine recycled concrete aggregates (FRCA), are generated and excluded from potential use. Limited research has thoroughly investigated the performance of concrete mixes with FRCA, very likely due to the complexity in analysing non-negligible amounts of adhered residual cement paste (RCP). Although some studies have proposed promising sustainable mix-design procedures accounting for the different microstructure when using coarse recycled concrete aggregates (CRCA), no similar approach exists for FRCA concrete. In this work, two promising procedures for mix-designing eco-efficient concrete with 100% FRCA are proposed accounting for the presence of RCP to reduce cement content in new mixtures. First, built on top of the existing procedure for CRCA mix-design, modifications to the Equivalent Volume (EV) method were introduced toconsider full replacement of fine natural sand by FRCA. Second, based on the concept of continuous Particle Packing Models (PPM), an optimized procedure was proposed to allow maximum packing density of FRCA mix linked to a given level of measured RCP content. Results verified the feasibility of producing eco-efficient concrete mixes with 100% FRCA, emphasizing the PPM mixes to report superior rheological and mechanical performance along with suitable durability-related properties. Yet, results also indicated the influence of simple or multistage crushed FRCA on the overall performance of mixes.

Made available in DSpace on 2015-05-14T12:09:34Z (GMT). No. of bitstreams: 1 arquivototal.pdf: 2919741 bytes, checksum: e2646db8015a4181da35e3ee2b1a0e33 (MD5) Previous issue date: 2014-02-21 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - CAPES / This dissertation is included in area of reuse of solid wastes in paving, with objective to use recycled concrete aggregates and pellet in asphaltic surface course. The aim of the research was to analyze the technical feasibility of asphalt mixtures made with recycled concrete aggregates and pellet, in partial replacement of natural aggregates of the conventional asphalt mix, from tests of physical characterization of aggregates and mechanical performance of asphalt mixtures. The materials used were crushed stone 19 mm, crushed stone 12 mm, crusher dust, recycled concrete aggregate, pellet and 50/70 pen asphalt cement, these materials were obtained from companies in the state of Paraíba. For natural aggregates were performed grading, Los Angeles abrasion, absorption and density. For recycled concrete aggregates were made grading and specific density, and for pellet was carried out grading. One conventional asphaltic mixture were produced containing natural aggregates (crushed stone 19, crushed stone 12, crusher dust) and 50/70 pen asphalt cement, and five asphaltic mixtures were made with partial replacements of crusher dust for recycled concrete aggregates and pellet, in proportions: i) 25% of recycled concrete aggregates; ii) 2% of pellet; iii) 4% of pellet; iv) 23% of recycled concrete aggregates with 2% of pellet, and v) 21% of recycled concrete aggregates with 4% of pellet. The C grading envelope was used and chosen according to DNIT ES 031/2006. The mixtures were performed by the Marshall mix design. The mechanical tests performed were Marshall stability, tensile strength by diametric compression, resilient modulus and Lottman test. The hot asphalt mix containing 75% of natural aggregates, 23% of recycled concrete aggregates and 2% of pellet showed greatest number of parameters in accordance with the technical standards, as a result the best technical viability / Esta dissertação está inserida na problemática de reaproveitamento de resíduos sólidos na pavimentação, buscando o emprego de agregados de resíduos de concreto e pelete em revestimentos asfálticos. O objetivo da pesquisa foi analisar a viabilidade técnica de misturas asfálticas feitas com agregados de resíduos de concreto e pelete, em substituição parcial aos agregados naturais de mistura asfáltica convencional tipo CBUQ, a partir de ensaios de caracterização física dos agregados e de desempenho mecânico das misturas asfálticas. Os materiais empregados foram brita 19, brita 12, pó de pedra, agregados de resíduos de concreto, pelete e CAP 50/70, obtidos de empresas do Estado da Paraíba. Para os agregados naturais foram realizados a granulometria, abrasão Los Angeles, absorção e densidade. Para os agregados de resíduos de concreto foram realizados os ensaios de granulometria e massa específica, e para o pelete foi realizada a granulometria. Seis misturas asfálticas foram realizadas, sendo uma mistura de referência com os agregados naturais (brita 19, brita 12 e pó de pedra) e CAP 50/70; as demais misturas foram feitas com substituições parciais do pó de pedra pelos agregados de resíduos de concreto e pelete, nas proporções: i) 25% de agregados de resíduos de concreto; ii) 2% de pelete; iii) 4% de pelete; iv) 23% de agregados de resíduos de concreto com 2% de pelete, e v) 21% de agregados de resíduos de concreto com 4% de pelete. A faixa granulométrica utilizada foi a faixa C, que foi escolhida com base na norma DNIT 031/2006 ES. As dosagens realizadas foram por meio do método Marshall. Os ensaios mecânicos realizados foram estabilidade Marshall, resistência à tração por compressão diametral, módulo de resiliência e o ensaio Lottman. A mistura asfáltica tipo CBUQ com 75% de agregados naturais, 23% de agregados de resíduos de concreto e 2% de pelete se apresentou com maior número de parâmetros em conformidade com as normas técnicas, o que evidenciou sua maior viabilidade técnica em relação às demais misturas asfálticas modificadas