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Thesis (PhD (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2006. / This thesis describes the design and incorporation of a twin-stream fan into the CIRSTEL tail boom. The Combined Infra-Red Suppression and Tail rotor Elimination (CIRSTEL) tail boom is a system designed to replace the tail rotor on a conventional helicopter. It relies on the Coanda effect to create circulation around the helicopter tail boom when exposed to the rotor downwash. This generates sideways-directed lift to counter the main rotor torque, and a tail thruster adds extra torque and directional control. A twin-stream fan supplies separate air streams to each of the Coanda and tail thruster sections. The first section of the study describes the experimental tests done on an 83% scale demonstrator of the twin-stream fan with the objective to verify the concept and determine the fan section efficiencies. Subsequent modifications done to the fan stator blades are also evaluated. The efficiencies of the design were shown to exceed the targets in both sections. The section concludes with design recommendations for a future fan, based on the findings of the experiments. A brief analysis of the CIRSTEL system is presented and by using optimisation techniques the predicted power demand of the system could be significantly reduced from a conventional tail rotor. The second section of the study details the conceptual design and CFD evaluation of air intakes for the fan that can be fitted to the helicopter. The objective here was to study the flow affecting helicopter intakes as well as to establish design considerations for a fan intake. A basic intake concept was developed for the Alouette III/CIRSTEL combination and modified according to results based on the CFD simulations. The intake design was evolved to the point were it was shown that the concept is feasible. These CFD simulations were an initial effort to design the fan intakes with the help of a simplified rotor flow field. The investigation was subsequently extended to investigate helicopter intake design considerations in the presence of a representative rotor, which was modelled as an actuator disk in the CFD simulations. In this investigation top and side mounted intake concepts were compared and analysed for suitability as a fan intake. Each intake concept showed its own advantages. Due to the proximity of the rotor hub to the intake, distortion and total pressure levels at the fan face are influenced negatively. The report is concluded with design recommendations for the intake as applied to the current Alouette III configuration, as well as for implementation on helicopters in general.

The dissertation investigates helicopter trim and stability during level bank-angle and diving bank-angle turns. The level turn is moderate in that sufficient power is available to maintain level maneuver, and the diving turn is severe where the power deficit is overcome by the kinetic energy of descent. The investigation basically represents design conditions where the peak loading goes well beyond the steady thrust limit and the rotor experiences appreciable stall. The major objectives are: 1) to assess the sensitivity of the trim and stability predictions to the approximations in modeling stall, 2) to correlate the trim predictions with the UH-60A flight test data, and 3) to demonstrate the feasibility of routinely using the exact fast-Floquet periodic eigenvector method for mode identification in the stability analysis. The UH-60A modeling and analysis are performed using the comprehensive code RCAS (Army's Rotorcraft Comprehensive Analysis System). The trim and damping predictions are based on quasisteady stall, ONERA-Edlin vi (Equations Differentielles Lineaires) and Leishman-Beddoes dynamic stall models. From the correlation with the test data, the strengths and weaknesses of the trim predictions are presented. / by Ranjith Mohah. / Thesis (Ph.D.)--Florida Atlantic University, 2012. / Includes bibliography. / Electronic reproduction. Boca Raton, Fla., 2012. Mode of access: World Wide Web.

For optimal rotor performance in a tiltrotor aircraft the difference in the inflow and the rotor speeds between the hover and cruise flight modes suggests different blade twist and chord distributions. The blade twist rates in current tiltrotor applications are defined based upon a compromise between the figure of merit in hover and propeller efficiency in airplane mode. However, when each operation mode is considered separately the optimum blade distributions are found to be considerably different. Passive blade twist control, which uses the inherent variation in centrifugal forces on a rotor blade to achieve optimum blade twist distributions in each flight mode through the use of extension-twist coupled composite rotor blades, has been considered for performance improvement of tiltrotor aircraft over the last two decades. The challenge for this concept is to achieve the desired twisting deformations in the rotor blade without altering the aeroelastic characteristics of the vehicle. A concept referred to as the sliding mass concept is proposed in this work in order to increase the twist change with rotor speed for a closed-cell composite rotor blade cross-section to practical levels for performance improvement in a tiltrotor aircraft. The concept is based on load path changes for the centrifugal forces by utilizing non-structural masses readily available on a conventional blade, such as the leading edge balancing mass. A multilevel optimization technique based on the simulated annealing method is applied to improve the performance of the XV15 tiltrotor aircraft. A cross-sectional analysis tool, VABS together with a multibody dynamics code, DYMORE are integrated into the optimization process. The optimization results revealed significant improvements in the power requirement in hover while preserving cruise efficiency. It is also shown that about 21% of the improvement is provided through the sliding mass concept pointing to the additional flexibility the concept provides for tailoring of the structure without any additional weight penalty on the system.

Dynamic stall deeply affects the response of helicopter rotor blades, making its modeling accuracy very important. Two commonly used dynamic stall models were implemented in a comprehensive code, validated, and contrasted to provide improved analysis accuracy and versatility. Next, computational fluid dynamics and computational structural dynamics loose coupling methodologies are reviewed, and a general tight coupling approach was implemented and tested. The tightly coupled computational fluid dynamics and computational structural dynamics methodology is then used to assess the stability characteristics of complex rotorcraft problems. An aeroelastic analysis of rotors must include an assessment of potential instabilities and the determination of damping ratios for all modes of interest. If the governing equations of motion of a system can be formulated as linear, ordinary differential equations with constant coefficients, classical stability evaluation methodologies based on the characteristic exponents of the system can rapidly and accurately provide the system's stability characteristics. For systems described by linear, ordinary differential equations with periodic coefficients, Floquet's theory is the preferred approach. While these methods provide excellent results for simplified linear models with a moderate number of degrees of freedom, they become quickly unwieldy as the number of degrees of freedom increases. Therefore, to accurately analyze rotorcraft aeroelastic periodic systems, a fully nonlinear, coupled simulation tool is used to determine the response of the system to perturbations about an equilibrium configuration and determine the presence of instabilities and damping ratios. The stability analysis is undertaken using an algorithm based on a Partial Floquet approach that has been successfully applied with computational structural dynamics tools on rotors and wind turbines. The stability analysis approach is computationally inexpensive and consists of post processing aeroelastic data, which can be used with any aeroelastic rotorcraft code or with experimental data.

Aeroacoustic investigations regarding different types of helicopter noise have indicated that the most annoying noise is caused by impulsive blade surface pressure changes in descent or forward flight conditions. Blade Vortex Interaction (BVI) is one of the main phenomena producing significant impulsive noise by the unsteady fluctuation in blade loading due to the rapid change of induced velocity field during interaction with vortices shed from previous blades. The tip vortex core structure and the blade vortex miss distance were identified as having a primary influence on BVI. In this thesis, piezoelectrically modulated and/or vectored blowing at the rotor blade tip is theoretically investigated as an active technique for modifying the structure of the tip vortex core as well as for increasing blade vortex miss distance. The mechanisms of formation and convection of rotor blade tip vortices up to and beyond 360 degrees wake age are described based on the CFD results for the baseline cases of a hovering rotor with rounded and square tips. A methodology combining electromechanical and CFD modeling is developed and applied to the study of a piezoelectrically modulated and vectored blowing two-dimensional wing section. The thesis is focused on the CFD analysis of rotor flow with modulated tangential blowing over a rounded blade tip, and with steady mid-plane blade tip blowing, respectively. Computational results characterizing the far-wake flow indicate that for steady tangential blowing the miss distance can be doubled compared to the baseline case, which may lead to a significant reduction in BVI noise level if this trend shown in hover can be replicated in low speed forward flight. Moreover, near-wake flow analysis show that through modulated blowing a higher dissipation of vorticity can be obtained.

A new rotor dynamic wake distortion model, which can be used to account for the rotor transient wake distortion effect on inflow across the rotor disk during helicopter maneuvering and transitional flight in both hover and forward flight conditions, is developed. The dynamic growths of the induced inflow perturbation across the rotor disk during different transient maneuvers, such as a step pitch or roll rate, a step climb rate and a step change of advance ratio are investigated by using a dynamic vortex tube analysis. Based on the vortex tube results, a rotor dynamic wake distortion model, which is expressed in terms of a set of ordinary differential equations, with rotor longitudinal and lateral wake curvatures, wake skew and wake spacing as states, is developed. Also, both the Pitt-Peters dynamic inflow model and the Peters-He finite state inflow model for axial or forward flight are augmented to account for rotor dynamic wake distortion effect during helicopter maneuvering flight. To model the aerodynamic interaction among main rotor, tail rotor and empennage caused by rotor wake curvature effect during helicopter maneuvering flight, a reduced order model based on a vortex tube analysis is developed. Both the augmented Pitt-Peters dynamic inflow model and the augmented Peters-He finite state inflow model, combined with the developed dynamic wake distortion model, together with the interaction model are implemented in a generic helicopter simulation program of UH-60 Black Hawk helicopter and the simulated vehicle control responses in both time domain and frequency domain are compared with flight test data of a UH-60 Black Hawk helicopter in both hover and low speed forward flight conditions.

The accurate prediction of rotor air loads is a current topic of interest in the rotorcraft community. The complex nature of this loading makes this problem especially difficult. Some of the issues that must be considered include transonic effects on the advancing blade, dynamic stall effects on the retreating blade, and wake vortex interactions with the blades, fuselage, and other components. There are numerous codes to perform these predictions, both aerodynamic and structural, but until recently each code has refined either the structural or aerodynamic aspect of the analysis without serious consideration to the other, using only simplified modules to represent the physics. More recent research has concentrated on combining high fidelity CFD and CSD computations to be able to use the most accurate codes available to compute both the structural and the aerodynamic aspects. The objective of the research is to both evaluate and extend a range of prediction methods comparing both accuracy and computational expense. This range covers many methods where the highest accuracy method shown is a delta loads coupling between an unstructured CFD code and a comprehensive code, and the lowest accuracy, but highest efficiency, is found through a free wake and comprehensive code coupling using simplified 2D aerodynamics. From here methods to improve the efficiency and accuracy of the CFD code will be considered through implementation of steady-state grid adaptation, a time accurate low Mach number preconditioning method, and the use of fully articulated rigid blade motion. The exact formulation of the 2D aerodynamic model used in the CSD code will be evaluated, as will efficiency improvements to the free wake code. The advantages of the free-wake code will be tested against a dynamic inflow model. A comparison of all of these methods will show the advantages and consequences of each combination, including the types of physics that each method is able to, or not able to, capture through examination of how closely each method matches flight test data.

New helicopter rotor designs are desired that offer increased efficiency, reduced vibration, and reduced noise. This problem is multidisciplinary, requiring knowledge of structural dynamics, aerodynamics, and aeroacoustics. Rotor optimization requires achieving multiple, often conflicting objectives. There is no longer a single optimum but rather an optimal trade-off space, the Pareto Frontier. Rotor Designers in industry need methods that allow the most accurate simulation tools available to search for Pareto designs. Computer simulation and optimization of rotors have been advanced by the development of "comprehensive" rotorcraft analysis tools. These tools perform aeroelastic analysis using Computational Structural Dynamics (CSD). Though useful in optimization, these tools lack built-in high fidelity aerodynamic models. The most accurate rotor simulations utilize Computational Fluid Dynamics (CFD) coupled to the CSD of a comprehensive code, but are generally considered too time consuming where numerous simulations are required like rotor optimization. An approach is needed where high fidelity CFD/CSD simulation can be routinely used in design optimization. This thesis documents the development of physics based rotor simulation frameworks. A low fidelity model uses a comprehensive code with simplified aerodynamics. A high fidelity model uses a parallel processor capable CFD/CSD methodology. Both frameworks include an aeroacoustic simulation for prediction of noise. A synergistic process is developed that uses both frameworks together to build approximate models of important high fidelity metrics as functions of certain design variables. To test this process, a 4-bladed hingeless rotor model is used as a baseline. The design variables investigated include tip geometry and spanwise twist. Approximation models are built for high fidelity metrics related to rotor efficiency and vibration. Optimization using the approximation models found the designs having maximum rotor efficiency and minimum vibration. Various Pareto generation methods are used to find frontier designs between these two anchor designs. The Pareto anchors are tested in the high fidelity simulation and shown to be good designs, providing evidence that the process has merit. Ultimately, this process can be utilized by industry rotor designers with their existing tools to bring high fidelity analysis into the preliminary design stage of rotors.