Structural health monitoring (SHM) is an emerging field in civil engineering in recent years. The main objectives of the SHM are to identify structural integrity issues at early stage and improve the structural safety through measuring and analyzing structural behaviors. Sensing systems for SHM can be used to identify applied vehicle loads for bridge structures. Bridge weigh-in-motion (BWIM) is one type of such vehicle load identification. As a tool to monitor the vehicle weight moving on the bridges, BWIM uses the structural responses induced by moving vehicle on the bridge to back-calculate vehicle information. In this thesis, optimized BWIM systems using multimetric measurements will be investigated. In Chapter 1, the concept and background of BWIM systems will be introduced. The objective of this research will be also demonstrated in this chapter. Chapter 2 is the literature review section. In Chapter 3, the finite element bridge model adopted for this study will be described. In this section, the moving-load time history analysis, sectional properties for bridge members, and other structural parameters of bridge model will be introduced. The methodology of BWIM systems used in this study will be demonstrated in Chapter 4. In Chapter 5, optimized sensor locations for BWIM using normal and shear strain measurements and acceleration measurement will be discussed for the case without measurement noise. In Chapter 6, sensor location optimization for the case considering measurement noises will be investigated. A new acceleration-based BWIM method is proposed in this section. Non-drift displacement reconstruction technique using acceleration measurement and FIR filtering is applied for BWIM. Finally, Chapter 7 is the conclusion part of this thesis.

The thermal control of a die is crucial for the development of high efficiency injection moulds. For successful thermal management, this research provides an effective control strategy to find sensor locations, identify thermal dynamic models, and design controllers. By applying a clustering method and sensitivity analysis, sensor locations are identified. The neural network and finite element analysis techniques enable the modeling to deal with various cycle-times for the moulding process and uncertain dynamics of a die. A combination of off-line training through finite element analysis and training using on-line learning algorithms and experimental data is used for the system identification. Based on the system identification which is experimentally validated using a real system, controllers are designed using fuzzy-logic and self-adaptive PID methods with backpropagation (BP) and radial basis function (RBF) neural networks to tune control parameters. Direct adaptive inverse control and additive feedforward control by adding direct adaptive inverse control to self-adaptive PID controllers are also provided. Through a comparative study, each controller’s performance is verified in terms of response time and tracking accuracy under different moulding processes with multiple cycle-times. Additionally, the improved cooling effectiveness of the conformal cooling channel designed in this study is presented by comparing with a conventional straight channel.

The thermal control of a die is crucial for the development of high efficiency injection moulds. For successful thermal management, this research provides an effective control strategy to find sensor locations, identify thermal dynamic models, and design controllers. By applying a clustering method and sensitivity analysis, sensor locations are identified. The neural network and finite element analysis techniques enable the modeling to deal with various cycle-times for the moulding process and uncertain dynamics of a die. A combination of off-line training through finite element analysis and training using on-line learning algorithms and experimental data is used for the system identification. Based on the system identification which is experimentally validated using a real system, controllers are designed using fuzzy-logic and self-adaptive PID methods with backpropagation (BP) and radial basis function (RBF) neural networks to tune control parameters. Direct adaptive inverse control and additive feedforward control by adding direct adaptive inverse control to self-adaptive PID controllers are also provided. Through a comparative study, each controller’s performance is verified in terms of response time and tracking accuracy under different moulding processes with multiple cycle-times. Additionally, the improved cooling effectiveness of the conformal cooling channel designed in this study is presented by comparing with a conventional straight channel.

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