This thesis developed a novel theory of fiber jamming and experimentally verified it. The theory relates the performance, which is the ratio between the stiff and soft states of a fiber jamming chamber, to three relative design parameters: the ratio of the wall thickness to the membrane inner diameter, the ratio of the fiber diameter to membrane inner diameter, and the number of fibers. These three parameters, when held constant across different chamber sizes, hold the performance constant. To test the theory, three different types of fiber jamming chambers were built in three different sizes. Each chamber was set up as a cantilever beam and deflected 10mm in both the un-jammed (soft) and jammed (stiff) states. When the three design parameters were held constant, the performance of the chamber was consistent within 10\%. In contrast, when the parameters were altered, there was a statistically significant $p < .0001$ and noticeable effect on chamber performance. These two results can be used in tandem to design miniaturized fiber jamming chambers. These results also have a direct application in soft robots designed for minimally invasive surgery.

Soft actuation methods are a developing field of robotics deemed suitable for physical human-robot interactions due to the adaptability of materials and compliant structures. Thermo-active soft actuators are a subset of these which convert thermal energy to mechanical work in the form of elongation, bending, or twisting to conform to the environment. This study is divided into three major studies that all use actuators with a working principle of phase-change fluid vaporizing for expansion with applied heat from a Peltier. The first study evaluates the bandwidth and efficiency between (i) traditional Joule heating, and (ii) Peltier heating, finding that Peltier heating can considerably improve the operational bandwidth of the actuator. The second study uses a thin membrane actuator placed in a braided mesh to form a McKibben muscle capable of lifting 5N, and formed into a gripper capable of manipulating objects within the environment. The third study uses actuators of a solid, hollow and flexible Peltier embedded silicone structure and are evaluated and optimized in order to increase actuation speed, finding that the embedded flexible Peltier design was able to elongate over 50% of its original height in 20 seconds. The overall aim of all of these studies was to improve bandwidth, efficiency, actuator lifetime, and create more symmetrical actuation and deactuation cycles.

Editorial on the Research Topic. Novel Actuators, Sensors and Control Systems for Endoscopic Robots.

Mechanical metamaterials are becoming an emerging frontier in scientific research and engineering innovation due to its unique properties, arising from innovative geometrical designs rather than constituent materials. Reconfigurable metamaterials can change their shapes and structures dramatically under external forces or environmental stimuli. It offers an enhanced flexibility in performance by coupling dynamically changing structural configuration and tunable properties, which has found broad potential applications in 3D meso-structures assembly and programmable machines. Despite extensive studies on harnessing origami, the ancient paper folding art, for design of mechanical metamaterials, the study on utilizing its close cousin, kirigami (“kiri” means cut), for programmable reconfigurable mechanical metamaterials and machines remains largely unexplored. In this dissertation, I explore harnessing the uniqueness of cuts in kirigami for achieving extraordinary mechanical properties and multifunctionalities in krigami-based metamaterials, as well as its potential applications in programmable machines and soft robotics. I first exploit the design of hierarchical cuts for achieving high strength, high stretchability, and tunable mechanical properties in hierarchical rotation-based kirigami mechanical metamaterials. Hierarchical line cuts are introduced to a thin sheet composed of non-stretchable materials (copy paper), less stretchable materials (acrylics), and highly stretchable materials (silicone rubber, PDMS), to explore the role of constituent material properties. The cut unit in the shape of solid rectangles with the square shape as a special case was demonstrated for achieving the extreme stretchability via rigid rotation of cut units. It shows that a higher hierarchical level contributes to a higher expandability and lower stiffness to constituent material. However, when such kirigami structure is applied onto less-stretchable materials (e.g. acrylics), its stretchability is almost eliminated regardless of the hierarchical level, because severe stress concentration at rotation hinges leads to the structure failure at the very beginning stage of pattern transformation. To address this challenge, I propose a hinge design which can significantly reduce the stress concentration at cut tips and enable high stretchability for rotation-based kirigmai structure, even on acrylic thin sheet. I also study the tunable photonic behavior of proposed hierarchical kirigami metamaterial by simple strain-induced structural reconfiguration. I then explore the programmability of kiri-kirgami structures by introducing notches to the simplest kirigami structure patterned with parallel line cuts for breaking its deformation symmetry. Engraving the flat-cut kirigami structure enables programmable control of its out-of-plane tilting orientation, thus generating a variety of inhomogeneous structural configurations on demand. I find that compared to the its counterpart without engraving notches, the introduced notches have a negligible effect on both the stress-strain curve over the large strain range and the extreme stretchability, however, they reduce the critical buckling force largely. Furthermore, I demonstrate the adaptive kiri-kirigami structure through local actuation with its tilting directions to be programmed and switched in response to the change of environmental temperature. Lastly, I demonstrate the potential promising outcome of kiri-kirigami structures as adaptive building envelope in energy efficient buildings, especially in electric saving for lighting and cooling load saving through numerical simulation. In addition to kirigami based soft metamaterials, I also investigate the utilization of soft materials and soft structures for robotics functions. First, I explore the design of soft doming actuator upon pneumatic actuation and its implications in design of multifunctional soft machines. I propose a novel bilayer actuator, which is composed of patterned embedded pneumatic channel on top for radial expansion and a solid elastomeric layer on bottom for strain-limiting. I show that both the cavity volume and bending angle at the rim of the actuated dome can be controlled by tuning the height gradient of the pneumatic channel along the radial direction. I demonstrate its potential multifunctional applications in swimming, adhesion, and gripping. I further explore harnessing doming-based bilayer doming actuator for developing soft climbing robot. I characterize and optimize the maximum shear adhesion force of the proposed soft adhesion actuator for strong and rapid reversible adhesion on multiple types of smooth and semi-smooth surfaces. Based on the switchable adhesion actuator, I design and fabricate a novel load-carrying amphibious climbing soft robot (ACSR) by combining with a soft bending actuator. I demonstrate that it can operate on a wide range of foreign horizontal and vertical surfaces, including dry, wet, slippery, smooth, and semi-smooth ones on ground, as well as under water with certain load-carrying capability. I show that the vertical climbing speed can reach about 286 mm/min (1.6 body length/min) while carrying over 200g object (over 5 times the weight of ACSR itself) during climbing on ground and under water. / Mechanical Engineering

<p dir="ltr">Dynamically shape morphing devices have emerged as pivotal tools in various fields, bridging the gap between static structures and adaptive systems capable of real-time reconfiguration. These devices hold significant potential for revolutionizing human-machine interfaces, enhancing cell mechanobiology, and innovating within the realm of optical and acoustic metamaterials. The core challenge in developing these devices lies in their requirement for a complex array of actuators and a sophisticated control strategy that precisely calculates the necessary actuator stimulations to achieve targeted surface morphologies.</p><p dir="ltr">In this dissertation, I introduce a novel approach to the control of shape morphing devices through a model-free control system utilizing ML. This system allows for precise control over morphing surfaces by deciphering the intricate internal couplings within actuator arrays. Our approach markedly contrasts with traditional methods that rely heavily on pre-defined mechanical configurations and linear control strategies, which are often limited in their adaptability and responsiveness.</p><p dir="ltr">I demonstrate the efficacy of this control method through various applications, including programmable 2.5D surfaces that can dynamically morph into complex shapes based on predefined designs. In order to achieve miniaturization of the control system, passive matrix addressing is introduced for the morphing surface constructed from ionic actuator arrays. This innovative addressing method significantly reduces the number of necessary control inputs from $N^2$ to $2N$ where $N$ represents the number of actuators along one dimension of the array. This reduction not only simplifies the hardware requirements but also enhances the scalability and potential integration of these devices into more compact and complex environments. The precision and programmability of both forward and inverse control offered by our model-free ML approach are shown to be superior in handling the nonlinearities and interdependencies within the actuator arrays, providing a robust platform for developing highly customizable shape morphing interfaces.</p><p dir="ltr">Furthermore, the same methodology can be employed to customize strain fields, which have broad applications in bioreactors. Initially, a non-equibiaxial cell stretcher using pneumatic actuators was developed to validate the critical role of complex strain fields in biomechanics. The ability to dynamically alter the mechanical stress experienced by cells in vitro can lead to improved understanding and enhancement of tissue engineering and regenerative medicine practices. Additionally, to customize the strain field, a machine learning-based image processing method is proposed to control dielectric elastomer actuator arrays, enabling the customization of complex strain fields. This approach provides a potential testbed for tumor biomechanics research by replicating identical strain fields based on tumor shapes.</p><p dir="ltr">The implications of this research are profound, suggesting a paradigm shift in how dynamic systems can be controlled and utilized across various scientific and engineering disciplines. The integration of ML into the control of physical actuation systems opens up new possibilities for the adaptive and intelligent design of morphing structures, potentially leading to more intuitive and responsive interfaces that could transform everyday human-technology interactions.</p>

Exploring the advancement of soft and variable impedance actuators (VIAs), the research focuses on their potential for enhancing safety and adaptability in physical human-robot interactions (pHRI). Despite the promising attributes of these technologies, their adoption in portable applications is still emerging. Addressing the challenges hindering the widespread implementation of soft actuators and VIAs, a multidisciplinary approach is employed, spanning materials science, chemistry, thermodynamics, and more. Novel compliant actuators utilizing phase-change materials and flexible thermoelectric devices are introduced, offering improved safety, adaptability, and efficiency. Thermo-active phase change soft actuators, integrating Peltier junctions, achieve precise thermal control and reversible actuation, overcoming traditional Joule heating limitations for more efficient and controlled thermal responses. The research also delves into thermal variable impedance actuators, using viscoelastic polymers like polycaprolactone (PCL) for variable stiffness and damping. This innovation enables rapid adaptation to changing load conditions, enhancing the dynamic performance of VIAs. Key contributions encompass the design of an agonist-antagonist system using thermo-active phase change materials, applications in soft robotic devices such as grippers and locomotion mechanisms, and the implementation of bidirectional heating elements within these actuators. The work also outlines the challenges encountered, such as gravity's influence on actuation and the frequency-dependent properties of PCL, setting the stage for future research directions to advance the field of soft robotics. Through these contributions, the research demonstrates practical applications of soft and variable impedance actuators in pHRI, paving the way for future innovations in soft robotics.

Robots are machines, often resembling living creatures or parts of them, capable of autonomously performing complex tasks. They are becoming increasingly widespread because of their many possible applications. Soft robotics is the branch of robotics that studies devices made with soft and compliant materials. The aim is to more efficiently execute all those tasks that are hard to carry out with traditional robots: manipulation of delicate objects, exploration in harsh terrains, and interaction with humans in close contact are just some examples. While many soft actuators have been presented in the literature, they are usually integrated into a non-soft structure composed of sensors, electrical circuits, and other bulky parts such as pumps, motors, and valves. This work investigates the possibility of achieving entirely soft robots independent of external stiff and bulky components. Electroactive polymers (EAPs) are a good prospect in soft robotics because of their properties. They are a class of lightweight and soft materials that change shape or size when stimulated by an electric field. Thus, they do not need motors or pumps to generate movement. This contribution focuses on dielectric elastomers (DEs), a sub-class of EAPs. Due to their fast response time, low static energy consumption, and low elastic modulus, dielectric elastomer actuators (DEAs) are sometimes referred to as 'artificial muscles' and are used as such in soft robotic structures. Soft sensors, generators, and circuits can be produced with the same technology. Therefore, all the main, required components of robots can be built with the same soft materials, which makes DEs a potential candidate for realizing entirely soft autonomous robots. In particular, this work investigates the use of DEs for making electronic circuits and their integration into multi-functional structures. The focus is on the dielectric elastomer transistor (DET), defined as the standard cell to realize DE circuitry. A consistent method to design circuits with DEs is demonstrated in this thesis, stemming from the parallelism between DETs and conventional transistors. Furthermore, autonomous robotic devices comprising DE circuits are built and tested. DE circuits can control the movement of DEAs and can be equipped with DE sensors that allow the structure to respond to external stimuli. DEs perform actuation, sensing, and signal processing functions inside these smart structures. Thus, they are largely independent of external components. An example is given by the Venus flytrap robot that automatically catches objects, realized during this study. The final goal of the work is to illustrate the potentiality of autonomous control, through DE electronics, of entirely soft robots based on DEs.

In the last decades, additive manufacturing (AM), also called three-dimensional (3D) printing, has advanced micro/nano-fabrication technologies, especially in applications like lightweight engineering, optics, energy, and biomedicine. Among these 3D printing technologies, two-photon polymerization (TPP) offers the highest resolution (even at the nanometric scale), reproducibility and the possibility to create monolithically 3D complex structures with a variety of materials (e.g. organic and inorganic, passive and active). Such active materials change their shape upon an applied stimulus or degrade over time at certain conditions making them dynamic and reconfigurable (also called 4D printing). This is particularly interesting in the field of medical microrobotics as complex functions such as gentle interactions with biological samples, adaptability when moving in small capillaries, controlled cargo-release profiles, and protection of the encapsulated cargoes, are required. Here we review the physics, chemistry and engineering principles of TPP, with some innovations that include the use of micromolding and microfluidics, and explain how this fabrication schemes provide the microrobots with additional features and application opportunities. The possibility to create microrobots using smart materials, nano- and biomaterials, for in situ chemical reactions, biofunctionalization, or imaging is also put into perspective. We categorize the microrobots based on their motility mechanisms, function, and architecture, and finally discuss the future directions of this field of research.

Researches on biological adhesive systems in nature have changed a perspective view on adhesion that it is not only the area of surface chemistry, but also mechanics of interfacial geometry which can significantly effect on fracture strength and load distribution on the contact interface. Various synthetic fibrillar adhesives in previous works have shown enhanced interfacial bond strength with the capacity of adhesion control by exploiting mechanical deformation of the elastomeric fibrillar structures inspired by geckos. However, control of the interfacial load distribution has been focused on the size of micro-contact with single or a few of micro-/nano-fibers on planar surface, and not for a large contact area on complex three-dimensional (3D) surfaces. This thesis work aims at investigating principles of the interfacial load distribution control in multi-scale, ranging from micro-contact with single micro-fiber to a centimeter-scale contact with a membrane-backed micro-fiber array on non-planar 3D surfaces. The findings are also applied for developing a soft robotic gripper capable of grasping a wide range of complex objects in size, shape, and number, expanding the area of practical applications for bio-inspired adhesives in transfer printing, robotic manipulators, and mobile robots. This paper comprises three main works. First, we investigate the effect of tip-shapes on the interfacial load sharing of mushroom-shaped micro-fibrillar adhesives with precisely defined tipgeometries using high resolution 3D nano-fabrication technique. For a large area of non-planar contact interface, we fabricate fibrillar adhesives on a membrane (FAM) by integrating micro-fibers with a soft backing, which enables robust and controllable adhesion on 3D surfaces. Picking and releasing mechanism for the maximal controllability in adhesion are discussed. Finally, we propose a soft robotic architecture which can control the interfacial load distribution for the FAM on 3D surfaces, solving an inherit dilemma between conformability and high fracture strength with the equal load sharing on complex non-planar 3D surfaces.

La radiologie interventionnelle percutanée permet le diagnostic ou le traitement de tissus cancéreux grâce à l'utilisation d'aiguilles et d'un guidage par imageur. Bénéfique pour le patient, ce type de procédure clinique est en revanche complexe pour le radiologue. Afin de lui apporter une assistance et de contrôler l'aiguille de manière déportée, nous proposons dans ces travaux de réaliser des dispositifs robotisés compliants, donc monoblocs, et multi-matériaux en exploitant la fabrication additive multi-matériaux. Pour y parvenir, nous proposons plusieurs solutions pour réaliser les fonctions cinématique, d'actionnement et de perception. En particulier, nous proposons une nouvelle liaison compliante, la liaison HSC, ainsi qu'un nouvel actionneur pneumatique pour l'insertion d'aiguille. Nous démontrons finalement les apports de la fabrication additive pour la robotique médicale en combinant l'ensemble de ces solutions dans un dispositif assurant un contrôle à distance de l'aiguille. / Percutaneous interventional radiology permits the diagnosis or the treatment of cancer tissues thanks to the use of needles and imaging devices. Being minimally invasive, such procedures are beneficial for the patient, but for the radiologist, they are highly complex. In order to assist the physician and remotely control the needle, we propose in this work the design and the manufacturing of multi-material compliant devices by taking advantage of multi-material additive manufacturing. To perform the design of such device, we propose several solutions in terms of kinematics, actuation and sensing. In particular, we developed a new compliant joint, the HSC joint, as well as a new pneumatic actuator for needle insertion. In the end, we demonstrate in the thesis the contributions of multi-material additive manufacturing for medical robotics, by combining all those solutions into a single device that remotely controls both the orientation and the insertion of the needle