Editorial on the Research Topic. Novel Actuators, Sensors and Control Systems for Endoscopic Robots.

Mechanical metamaterials are becoming an emerging frontier in scientific research and engineering innovation due to its unique properties, arising from innovative geometrical designs rather than constituent materials. Reconfigurable metamaterials can change their shapes and structures dramatically under external forces or environmental stimuli. It offers an enhanced flexibility in performance by coupling dynamically changing structural configuration and tunable properties, which has found broad potential applications in 3D meso-structures assembly and programmable machines. Despite extensive studies on harnessing origami, the ancient paper folding art, for design of mechanical metamaterials, the study on utilizing its close cousin, kirigami (“kiri” means cut), for programmable reconfigurable mechanical metamaterials and machines remains largely unexplored. In this dissertation, I explore harnessing the uniqueness of cuts in kirigami for achieving extraordinary mechanical properties and multifunctionalities in krigami-based metamaterials, as well as its potential applications in programmable machines and soft robotics. I first exploit the design of hierarchical cuts for achieving high strength, high stretchability, and tunable mechanical properties in hierarchical rotation-based kirigami mechanical metamaterials. Hierarchical line cuts are introduced to a thin sheet composed of non-stretchable materials (copy paper), less stretchable materials (acrylics), and highly stretchable materials (silicone rubber, PDMS), to explore the role of constituent material properties. The cut unit in the shape of solid rectangles with the square shape as a special case was demonstrated for achieving the extreme stretchability via rigid rotation of cut units. It shows that a higher hierarchical level contributes to a higher expandability and lower stiffness to constituent material. However, when such kirigami structure is applied onto less-stretchable materials (e.g. acrylics), its stretchability is almost eliminated regardless of the hierarchical level, because severe stress concentration at rotation hinges leads to the structure failure at the very beginning stage of pattern transformation. To address this challenge, I propose a hinge design which can significantly reduce the stress concentration at cut tips and enable high stretchability for rotation-based kirigmai structure, even on acrylic thin sheet. I also study the tunable photonic behavior of proposed hierarchical kirigami metamaterial by simple strain-induced structural reconfiguration. I then explore the programmability of kiri-kirgami structures by introducing notches to the simplest kirigami structure patterned with parallel line cuts for breaking its deformation symmetry. Engraving the flat-cut kirigami structure enables programmable control of its out-of-plane tilting orientation, thus generating a variety of inhomogeneous structural configurations on demand. I find that compared to the its counterpart without engraving notches, the introduced notches have a negligible effect on both the stress-strain curve over the large strain range and the extreme stretchability, however, they reduce the critical buckling force largely. Furthermore, I demonstrate the adaptive kiri-kirigami structure through local actuation with its tilting directions to be programmed and switched in response to the change of environmental temperature. Lastly, I demonstrate the potential promising outcome of kiri-kirigami structures as adaptive building envelope in energy efficient buildings, especially in electric saving for lighting and cooling load saving through numerical simulation. In addition to kirigami based soft metamaterials, I also investigate the utilization of soft materials and soft structures for robotics functions. First, I explore the design of soft doming actuator upon pneumatic actuation and its implications in design of multifunctional soft machines. I propose a novel bilayer actuator, which is composed of patterned embedded pneumatic channel on top for radial expansion and a solid elastomeric layer on bottom for strain-limiting. I show that both the cavity volume and bending angle at the rim of the actuated dome can be controlled by tuning the height gradient of the pneumatic channel along the radial direction. I demonstrate its potential multifunctional applications in swimming, adhesion, and gripping. I further explore harnessing doming-based bilayer doming actuator for developing soft climbing robot. I characterize and optimize the maximum shear adhesion force of the proposed soft adhesion actuator for strong and rapid reversible adhesion on multiple types of smooth and semi-smooth surfaces. Based on the switchable adhesion actuator, I design and fabricate a novel load-carrying amphibious climbing soft robot (ACSR) by combining with a soft bending actuator. I demonstrate that it can operate on a wide range of foreign horizontal and vertical surfaces, including dry, wet, slippery, smooth, and semi-smooth ones on ground, as well as under water with certain load-carrying capability. I show that the vertical climbing speed can reach about 286 mm/min (1.6 body length/min) while carrying over 200g object (over 5 times the weight of ACSR itself) during climbing on ground and under water. / Mechanical Engineering

Exploring the advancement of soft and variable impedance actuators (VIAs), the research focuses on their potential for enhancing safety and adaptability in physical human-robot interactions (pHRI). Despite the promising attributes of these technologies, their adoption in portable applications is still emerging. Addressing the challenges hindering the widespread implementation of soft actuators and VIAs, a multidisciplinary approach is employed, spanning materials science, chemistry, thermodynamics, and more. Novel compliant actuators utilizing phase-change materials and flexible thermoelectric devices are introduced, offering improved safety, adaptability, and efficiency. Thermo-active phase change soft actuators, integrating Peltier junctions, achieve precise thermal control and reversible actuation, overcoming traditional Joule heating limitations for more efficient and controlled thermal responses. The research also delves into thermal variable impedance actuators, using viscoelastic polymers like polycaprolactone (PCL) for variable stiffness and damping. This innovation enables rapid adaptation to changing load conditions, enhancing the dynamic performance of VIAs. Key contributions encompass the design of an agonist-antagonist system using thermo-active phase change materials, applications in soft robotic devices such as grippers and locomotion mechanisms, and the implementation of bidirectional heating elements within these actuators. The work also outlines the challenges encountered, such as gravity's influence on actuation and the frequency-dependent properties of PCL, setting the stage for future research directions to advance the field of soft robotics. Through these contributions, the research demonstrates practical applications of soft and variable impedance actuators in pHRI, paving the way for future innovations in soft robotics.

In the last decades, additive manufacturing (AM), also called three-dimensional (3D) printing, has advanced micro/nano-fabrication technologies, especially in applications like lightweight engineering, optics, energy, and biomedicine. Among these 3D printing technologies, two-photon polymerization (TPP) offers the highest resolution (even at the nanometric scale), reproducibility and the possibility to create monolithically 3D complex structures with a variety of materials (e.g. organic and inorganic, passive and active). Such active materials change their shape upon an applied stimulus or degrade over time at certain conditions making them dynamic and reconfigurable (also called 4D printing). This is particularly interesting in the field of medical microrobotics as complex functions such as gentle interactions with biological samples, adaptability when moving in small capillaries, controlled cargo-release profiles, and protection of the encapsulated cargoes, are required. Here we review the physics, chemistry and engineering principles of TPP, with some innovations that include the use of micromolding and microfluidics, and explain how this fabrication schemes provide the microrobots with additional features and application opportunities. The possibility to create microrobots using smart materials, nano- and biomaterials, for in situ chemical reactions, biofunctionalization, or imaging is also put into perspective. We categorize the microrobots based on their motility mechanisms, function, and architecture, and finally discuss the future directions of this field of research.

Researches on biological adhesive systems in nature have changed a perspective view on adhesion that it is not only the area of surface chemistry, but also mechanics of interfacial geometry which can significantly effect on fracture strength and load distribution on the contact interface. Various synthetic fibrillar adhesives in previous works have shown enhanced interfacial bond strength with the capacity of adhesion control by exploiting mechanical deformation of the elastomeric fibrillar structures inspired by geckos. However, control of the interfacial load distribution has been focused on the size of micro-contact with single or a few of micro-/nano-fibers on planar surface, and not for a large contact area on complex three-dimensional (3D) surfaces. This thesis work aims at investigating principles of the interfacial load distribution control in multi-scale, ranging from micro-contact with single micro-fiber to a centimeter-scale contact with a membrane-backed micro-fiber array on non-planar 3D surfaces. The findings are also applied for developing a soft robotic gripper capable of grasping a wide range of complex objects in size, shape, and number, expanding the area of practical applications for bio-inspired adhesives in transfer printing, robotic manipulators, and mobile robots. This paper comprises three main works. First, we investigate the effect of tip-shapes on the interfacial load sharing of mushroom-shaped micro-fibrillar adhesives with precisely defined tipgeometries using high resolution 3D nano-fabrication technique. For a large area of non-planar contact interface, we fabricate fibrillar adhesives on a membrane (FAM) by integrating micro-fibers with a soft backing, which enables robust and controllable adhesion on 3D surfaces. Picking and releasing mechanism for the maximal controllability in adhesion are discussed. Finally, we propose a soft robotic architecture which can control the interfacial load distribution for the FAM on 3D surfaces, solving an inherit dilemma between conformability and high fracture strength with the equal load sharing on complex non-planar 3D surfaces.

La radiologie interventionnelle percutanée permet le diagnostic ou le traitement de tissus cancéreux grâce à l'utilisation d'aiguilles et d'un guidage par imageur. Bénéfique pour le patient, ce type de procédure clinique est en revanche complexe pour le radiologue. Afin de lui apporter une assistance et de contrôler l'aiguille de manière déportée, nous proposons dans ces travaux de réaliser des dispositifs robotisés compliants, donc monoblocs, et multi-matériaux en exploitant la fabrication additive multi-matériaux. Pour y parvenir, nous proposons plusieurs solutions pour réaliser les fonctions cinématique, d'actionnement et de perception. En particulier, nous proposons une nouvelle liaison compliante, la liaison HSC, ainsi qu'un nouvel actionneur pneumatique pour l'insertion d'aiguille. Nous démontrons finalement les apports de la fabrication additive pour la robotique médicale en combinant l'ensemble de ces solutions dans un dispositif assurant un contrôle à distance de l'aiguille. / Percutaneous interventional radiology permits the diagnosis or the treatment of cancer tissues thanks to the use of needles and imaging devices. Being minimally invasive, such procedures are beneficial for the patient, but for the radiologist, they are highly complex. In order to assist the physician and remotely control the needle, we propose in this work the design and the manufacturing of multi-material compliant devices by taking advantage of multi-material additive manufacturing. To perform the design of such device, we propose several solutions in terms of kinematics, actuation and sensing. In particular, we developed a new compliant joint, the HSC joint, as well as a new pneumatic actuator for needle insertion. In the end, we demonstrate in the thesis the contributions of multi-material additive manufacturing for medical robotics, by combining all those solutions into a single device that remotely controls both the orientation and the insertion of the needle

<p>By using flexible and stretchable materials in place of fixed components, soft robots can materially adapt or change to their environment, providing built-in safeties for robotic operation around humans or fragile, delicate objects. And yet, building a robot out of only soft and flexible materials can be a significant challenge depending on the tasks that the robot needs to perform, for example if the robot were to need to exert higher forces (even temporarily) or self-report its current state (as it deforms unexpectedly around external objects). Thus, the appeal of multifunctional materials for soft robots, wherein the materials used to build the body of the robot also provide actuation, sensing, or even simply electrical connections, all while maintaining the original vision of environmental adaptability or safe interactions. Multifunctional material systems are explored throughout the body of this dissertation in three ways: (1) Sensor integration into high strain actuators for state estimation and closed-loop control. (2) Simplified control of multifunctional material systems by enabling multiple functions through a single input stimulus (<i>i.e.</i>, only requiring one source of input power). (3) Presenting a solution for the open challenge of controlling both well established and newly developed thermally-responsive soft robotic materials through an on-body, high strain, uniform, Joule-heating energy source. Notably, these explorations are not isolated from each other as, for example, work towards creating a new material for thermal control also facilitated embedded sensory feedback. The work presented in this dissertation paves a way forward for multifunctional material integration, towards the end-goal of full-functioning soft robots, as well as (more broadly) design methodologies for other safety-forward or adaptability-forward technologies.</p>

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3D printing technology, which has its origins in rapid prototyping, is increasingly used to build functional devices. Although 3D printing technology has been well developed for thermoplastic polymers and metals, it is still in the research phase for soft polymeric materials such as silicones. Silicones are an industrially vital polymer characterized by a broad spectrum of chemical and physical properties for several smart applications, including on skin printing, smart sensors, multigradient material, and soft actuators. Extrusion-based multimaterial printing is one of the 3D printing techniques that have been adapted due to its compatibility to process silicone-based materials for constructing various functional devices. However, there are several challenges such as achieving on the fly mixing at low Reynolds numbers regime, achieving fast switching while using Newtonian/non-Newtonian inks, and achieving multimaterial printing on nonplanar surfaces. The development of suitable and robust printheads that are able to tackle those challenges can expand the application of this technology to a wide range of fields. In this thesis, several deposition-controlled printhead designs have been created for 3D printing multifunctional devices using an understanding of microfluidics. The established printhead can be controlled to formulate different multigradient structures through on the fly mixing during the material printing. Moreover, the developed printhead can be adapted to print multi viscous inks with high switching rates up to 50 Hz. Through the developed system, the printhead was able to track topologies in real-time, allowing objects to be printed over complex substrates. These new capabilities were applied to fabricate functional structures in order to demonstrate the potential of the developed printhead approaches that can be used in various applications, including smart sensors, soft robotics and multigradient objects. / Thesis / Doctor of Philosophy (PhD) / 3D printing techniques, such as extrusion-based multimaterial printing, have recently been utilized to process silicones due to their versatility in different smart applications, including multigradient material and soft actuators. Although it represents significant progress, there are still several challenges, including the proper mixing during printing with a laminar flow regime, the fast switching between different inks, and the printing over complex topographies. Therefore, various printhead designs have been developed in this thesis to tackle these challenges. In particular, a mixer printhead has been designed to allow mixing during printing for building multigradient objects. Also, a scalable printhead has been developed to allow fast switching for creating pixelated structures. Finally, a simple mechanical system has achieved multimaterial printing over various nonplanar surfaces. To the best of the author's knowledge, the developed printheads can be used in many fields, such as soft robotics and smart devices.

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