Conventional oxygen anion conducting yttria-stabilized zirconia (YSZ) based solid oxide fuel cells (SOFCs) operate at high temperatures (800oC-1000oC). SOFCs based on proton conducting ceramics, however, can operate at intermediate temperatures (450oC-750oC) due to low activation energy for protonic defect transport when compared to oxygen vacancy transport. Fuel cells that operate at intermediate temperatures ease the critical materials requirements of cell components and reduce system costs, which is necessary for large scale commercialization. BaCeO3-based perovskite materials are candidates for use as ion conductors in intermediate temperature SOFCs (IT-SOFCs) when doped with trivalent cations in the B-site. B-site doping forms oxygen vacancies which greatly increases the electrical conductivity of the material. The oxygen vacancies are consumed during the creation of protonic defects or electronic defects, depending on the atmosphere and temperature range. High performance IT-SOFCs based on the Y3+ and Yb3+ doped BaCeO3-based system, BaZr0.1Ce0.7Y0.1Yb0.1O3-δ (BZCYYb) have been recently reported. High conductivity in O2/H2O atmosphere was reported, however, a more basic understanding of the BZCYYb structure, electrical conductivity, and the portion of the charge carried by each charge carrier under fuel cell conditions is lacking. In this work, the BZCYYb material is fabricated by the solid state reaction method and the crystal structure at intermediate temperatures is studied using HT-XRD. The total conductivity of BZCYYb in H2/H2O, O2/H2O, and air atmospheres in the IT-SOFC temperature range is reported. The activation energy for transport at these conditions is determined from the conductivity data and the transference numbers of protonic defects, oxygen anion defects and electronic defects in the BZCYYb material are determined by the concentration cell - OCV method. BZCYYb is a mixed proton, oxygen anion, and electronic conductor at IT-SOFC temperature ranges (450oC - 750oC), in H2, O2, and H2O containing atmospheres. Ni-BZCYYb/BZCYYb/BZCYYb-LSCF fuel cells were constructed and peak power densities of ~1.2 W/cm2 were reported at 750oC after optimization of the Ni-BZCYYb anode porosity. Decreasing the Ni-BZCYYb anode porosity did not significantly affect the electrical conductivity of the anode, however the peak power densities of the IT-SOFCs based on the anode with less porosity, calculated from I-V curve data, showed dramatic improvement. The fuel cell with the lowest anode porosity demonstrated the highest performance. This finding is in stark contrast to the optimal anode porosity needed for high performance in YSZ-based, oxygen anion conducting SOFCs. Because of significant proton conduction in the BZCYYb material, fuel cell reaction products (water) form at the cathode side and less porosity is required on the anode side. The improvement in performance in the BZCYYb based IT-SOFC is attributed to the unique microstructure formed in the Ni-BZCYYb anode when no pore forming additives are used which may contribute to high electrocatalytic behavior for anode reactions. This work provides a basic understanding of the electrical properties of BZCYYb and clarifies the feasibility of using BZCYYb in each component of the IT-SOFC system as well as in other electrochemical devices. The high performance of the Ni-BZCYYb/BZCYYb/BZCYYb-LSCF IT-SOFC, due to low anode porosity, provides a new understanding for the rational development of high performance IT-SOFCs based on electrolytes with significant protonic conduction.

The metallic alloys employed in oxidizing environment at high temperature rely on the development of a protective oxide scale to sustain the long-term aggressive exposition. However, the oxide scale growth is most of the time coupled with stress and morphological developments limiting its lifetime and then jeopardizing the metallic component reliability. In this study, a mechanism of local stress effect on the oxidation kinetics at the metal/oxide interface is investigated. The objective is to improve the understanding on the possible interactions between stress generation and non-uniform oxide scale growth, which might result in a precipitated mechanical failure of the system. Two different oxides are studied, alumina and chromia, in two different industrial systems, thermal barrier coatings and solid oxide fuel cell interconnects. A specific thermodynamic treatment of local oxide phase growth coupled with stress generation is developed. The formulation is completed with a phenomenological macroscopic framework and a numerical simulation tool is developed allowing for realistic analyses. Two practical situations are simulated and analyzed, concerning an SOFC interconnect and a thermal barrier coating system, for which oxide scale growth and associated stress and morphological developments are critical. The consequence of the non-uniform oxide growth on the system resistance to mechanical failure is investigated. Finally, the influences of material-related properties are studied, providing optimization directions for the design of metallic alloys which would improve the mechanical lifetime of the considered systems.

In this work, a broad range of analytical methods was applied to the study of the following three materials systems: yttria-stabilised zirconia (YSZ), samarium-doped ceria (SDC) and SDC-supported metal catalysts. YSZ and SDC were studied in the light of their application as solid electrolytes in Solid Oxide Fuel Cells. The SDC-supported metal catalysts were evaluated for application in the reforming of methanol. The conductive properties of YSZ pellets derived from powders of different Y contents and particle size ranges were investigated using Impedance Spectroscopy (IS). Comparative studies of the crystallography (by X-ray Powder Diffraction (XRD)), morphology (by Scanning and Transmission Electron Microscopy (SEM, TEM)), chemical composition (by Energy Dispersive X-ray Spectroscopy (EDX) and Inductively Coupled Plasma Mass Spectroscopy (ICP-MS)) and sintering behaviour (dilatometry) were employed in the overall assessment of the conductivity results collected. Detailed studies of three SDC compositions were performed on nanopowders prepared by a low temperature method developed in the Baker group. Modifications led to a simple and reliable method for producing high quality materials with crystallites of ~10 nm diameter. The products were confirmed by XRD and TEM to be single-phase materials. Thermogravimetric analysis, dilatometry, specific surface area determination, elemental analysis and IS were carried out on these SDC powders. The relationships between particle size, chemical composition, sintering conditions and conductivity were studied in detail allowing optimum sintering conditions to be identified and ionic migration and defect association enthalpies to be calculated. Finally, the interesting results obtained for the SDC nanopowders were a driving force for the preparation of SDC-supported metal catalysts. These were prepared by three different methods and characterised in terms of crystallographic phase, specific surface area and bulk and surface chemical composition. Isothermal catalytic tests showed that all catalysts had some activity for the reforming of methanol and that some compositions showed both very high conversions and high selectivities to hydrogen. These catalysts are of interest for further study and possibly for commercial application.

Cerias, appropriately doped with trivalent rare earth ions in particular, can have high oxide ion conductivity and are attractive as both SOFC (solid oxide fuel cell) electrolytes and anodes. Here, four groups of candidate electrolyte materials were synthesised using a low temperature method in order to determine the effect of multiple doping on their microstructure and ionic conductivity. In an initial study, seven compositions of Ce0.8SmxGd[sub]yNd[sub]zO1.9 (where x, y and z = 0.2, 0.1, 0.0667 or 0 and x + y + z = 0.2) were synthesised and the properties of multiply-doped materials were compared with the corresponding singly-doped parent materials. The effect of co-doping with Gd and Sm was investigated in more detail by preparing and studying five compositions of Ce1−2xSmxGdxO2−x (where x = 0.125, 0.1, 0.0875, 0.075 or 0.05) and seven compositions of Ce0.825SmxGd0.175−xO1.9125 (where x = 0.175, 0.14, 0.105, 0.0875, 0.07, 0.035 or 0). The effect of additional doping with a divalent ion- Ca2+- was studied in six compositions of Ce[sub](0.825+y)Sm[sub](0.0875-y)Gd[sub](0.0875-y)Ca[sub]yO1.9125 (where y = 0, 0.00875, 0.0175, 0.02625, 0.035 or 0.04375). The materials were characterised using scanning and transmission electron microscopy, inductively coupled plasma mass spectrometry and X-ray diffraction. Crystallite sizes were determined in the powders and relative densities and grain size distributions were obtained in sintered pellets. Total, bulk and grain boundary conductivities were obtained using impedance spectroscopy and corresponding activation energies and enthalpies of ion migration and defect association were calculated. The most promising material for SOFCs operating at intermediate temperatures was found to be Ce0.825Sm0.0875Gd0.0875O1.9125 which had a total conductivity at 600 °C of 2.23 S m−1. Lastly, doped ceria materials, primarily Ce0.8Sm0.2O1.9, were employed as catalytic supports for Pd and PdO nanoparticles and these were investigated as SOFC anode materials.

Οι σημαντικές περιβαλλοντικές επιπτώσεις που απορρέουν από τις ανθρώπινες δραστηριότητες έχουν οδηγήσει την επιστημονική κοινότητα σε αναζήτηση πιο αποδοτικών και φιλικών προς το περιβάλλον τεχνολογιών παραγωγής ενέργειας. Σε αυτά τα πλαίσια η τεχνολογία των κελιών καυσίμων έχει προσελκύσει σημαντικό ενδιαφέρον. Τα κελιά καυσίμου μετατρέπουν τη χημική ενέργεια που είναι αποθηκευμένη σε ένα καύσιμο απ’ ευθείας σε ηλεκτρική, χωρίς να υπόκεινται στους περιορισμούς του κύκλου Carnot. Συγκριτικά με τα υπόλοιπα κελιά καυσίμου, το κελί καυσίμου στερεού οξειδίου (SOFC), ξεχωρίζει κυρίως λόγω της υψηλής απόδοσής του. Στην παρούσα εργασία γίνεται εκτίμηση των παραμέτρων μαθηματικών προτύπων κελιών καυσίμου στερεού οξειδίου, με σκοπό να αναλυθούν οι ηλεκτροχημικές διεργασίες που πραγματοποιούνται κατά τη λειτουργία τους. Αρχικά περιγράφεται η λειτουργία του SOFC και αναπτύσσονται οι εξισώσεις που συνιστούν το μαθηματικό πρότυπο SOFC. Επίσης, παρουσιάζονται επιλεγμένα μαθηματικά πρότυπα που αναφέρονται στη βιβλιογραφία για την προσομοίωση των διεργασιών που λαμβάνουν χώρα στο SOFC. Στην συνέχεια, περιγράφεται η μέθοδος βελτιστοποίησης που χρησιμοποιείται για την εκτίμηση των παραμέτρων των μαθηματικών προτύπων. Τέλος, παρατίθενται τα αποτελέσματα και τα συμπεράσματα που απορρέουν από την προσομοίωση και την εκτίμηση παραμέτρων καθώς και προτάσεις για μελλοντική έρευνα. / Human impact on the environment, has led the scientific community in research of more efficient and environmentally friendly energy production technologies. In this frame, fuel cell technology has attracted considerable attention. Fuel cells convert the chemical energy stored in a fuel into electrical without being subject to the Carnot cycle limitations. Compared to other types of fuel cells, solid oxide fuel cell (SOFC) stands out mainly due to its high performance. In the present work, parameter estimation of solid oxide fuel cell mathematical prototypes is implemented, in order to analyze the electrochemical processes taking place during SOFC operation. Initially, SOFC performance is described and the SOFC prototype equations are developed. Furthermore, selected mathematical prototypes reported in literature for the simulation of the processes taking place in the SOFC are presented. Then, the simulation method used for the parameter estimation of the mathematical prototypes is described. Finally, simulation results and conclusions derived from parameter estimation as well as suggestions for future work are given.

A new family of perovskite titanates with formulae La4+nSr8-nTi12-nMnnO38 and La4Sr8Ti12-nMnnO38-δ have been investigated as potential fuel electrode materials for SOFCs. The series La4+nSr8-nTi12-nMnnO38 present layered domains within their structure. As such layers appear to have a large negative effect over the electrochemical properties only a few compounds have been characterised. The series La4Sr8Ti12-nMnnO38-δ present a rhombohedral (R-3c) unit cell at room temperature which becomes cubic when increasing the temperature up to 900°C both in air and in reducing conditions. The primitive volume correlates with the oxygen content for the reduced samples. TGA and magnetic studies have revealed that the Mn present is mainly as Mn⁺³. Preliminary HRTEM investigations have revealed that some crystallographic shears distributed randomly within a perovskite matrix remain in the structure, which implies that the oxygen overstoichiometry is compatible with rhombohedral distortions in the oxygen sublattice. Mn substitution does not have a large impact on the bulk conductivity of the phases studied, which remains close to the values observed in other related titanates, although the grain boundary contributions are largely improved. Relatively low polarisation resistances were observed under both hydrogen and methane conditions for the lowest n compounds of the series. The anodic overpotential for n=1 was fairly low to those reported in the literature for other materials and especially for titanate-based anodes, i.e. a value of 55mV at 0.5A/cm2, at 950°C, under wet hydrogen was obtained. Additionally, a value 72mV was obtained in the same conditions under methane. These values indicate that the use of Mn as dopant for perovskite-related titanates enhanced electrochemical performance of these anodes, especially at high temperatures.

Stabilised zirconias have a remarkable variety of technological and commercial applications, e.g., thermal barrier coatings, gas sensors, solid oxide fuel cells, ceramic knives and even fashion jewelry. This amazing versatility seems to originate from the creation of atomic defects (oxide ion vacancies) in the zirconia crystal. Indeed, these vacancies, and their interactions with other vacancies or cations, dramatically affect the structural, thermal, mechanical and electrical properties of zirconia. This thesis is concerned with the study of the role of the vacancy interactions on the conducting properties of these materials. This study was performed by using realistic, first-principles based molecular dynamics simulations. The first system studied in this thesis is Zr0:5 0:5xY0:5+0:25xNb0:25xO7. This has a fixed number of vacancies across the series but its conductivity changes by almost two orders of magnitude as a function of x. For this reason, Zr0:5 0:5xY0:5+0:25xNb0:25xO7 represents an ideal test-bed for the role of the cation species on the defect interactions and therefore on the ionic conductivity of these materials. Realistic inter-atomic potentials for Zr0:5 0:5xY0:5+0:25xNb0:25xO7 were developed on a purely first-principles basis. The observed trends of decreasing conductivity and increasing disorder with increasing Nb5+ content were successfully reproduced. These trends were traced to the influences of the cation charges and relative sizes and their effect on vacancy ordering by carrying out additional calculations in which, for instance, the charges of the cations were equalised. The effects of cation ordering were considered as well and their influence on the conductivity understood. The second part of this thesis deals with Sc2O3–doped (ScSZ) and Y2O3–doped (YSZ) zirconias. These systems are of great academic and technological interest as they find use in solid oxide fuel cells. Inter-atomic potentials were parametrised and used to predict the structural and conducting properties of these materials, which were found to agree very well with the experimental evidence. The simulations were then used to study the role of the vacancy interactions on the conducting properties of these materials. Two factors were found to influence the ionic conductivity in these materials: cation-vacancy and vacancy-vacancy interactions. The former is responsible for the difference in conductivity observed between YSZ and ScSZ. Vacancies, in fact, prefer to bind to the smaller Zr4+ ions in YSZ whereas there is not a strong preference in the case of ScSZ, since the cations have similar sizes in this case. This effect is observed at temperatures as high as T = 1500 K. Finally, it was found that vacancies tend to order so that they can minimise their mutual interaction and that this ordering tendency is what ultimately is responsible for the observed anomalous decrease of the ionic conductivity with increasing dopant concentration. The consequences of such a behaviour are discussed.

Células a combustível de óxido sólido são sistemas capazes de gerar energia elétrica por meio da oxidação de moléculas hidrogenadas. Normalmente os sistemas planares e tubulares, são compostos por quatro constituintes bem definidos: cátodo, ânodo, eletrólito e selante. Este último componente é o foco do presente estudo, sendo que suas principais características são estabilidade química na temperatura de operação da célula, isolamento elétrico e coeficiente de expansão térmica compatível com os outros constituintes, além da viscosidade elevada e resistência química em atmosferas oxidantes e redutoras. Devido à geometria planar e de multicamadas da célula se optou por usar como selante vidros niobofosfatos. A selagem foi realizada a partir de dispersão de pó de vidro em álcool etílico, gerando uma solução viscosa que foi aplicada sobre o substrato. Posteriormente realizou se um tratamento térmico para a consolidação do selamento. Os vidros estudados foram denominados de Nb30, Nb37, Nb40 e Nb44, de acordo com o teor nominal de óxido de nióbio utilizado na composição. O objetivo desse trabalho foi caracterizar, a partir de precursores os selantes a base de vidros niobofosfatos para aplicar em células a combustível de óxido sólido do tipo planar. Foram feitos caracterizações dos pós dos vidros e de pastilhas cristalizadas para determinar os coeficientes de expansão térmica (CET), resistividade elétrica, difração de raio X e microscopia eletrônica de varredura (MEV), além de, caracterizar visualmente sua adesividade, molhabilidade, resistência mecânica em substratos de alumina e em conjunto com os componentes das SOFC, sendo também testados os selantes em operação nas unidades previamente formadas de SOFC (ciclos térmicos). / Solid oxide fuel cells (SOFC) are devices which generate d.c. power by the oxidation of hydrogen molecules. These devices can have a multilayer plane design containing a cathode, an anode, a solid electrolyte, and a sealing material. The sealing, which is the subject of this study, has to be chemically stable at relatively SOFC operational condition in oxi-redox atmospheres, electrical insulator, with a thermal expansion coefficient matching other components, and, in of glass, the viscosity must be relatively high. The aim of the present work is to characterize niobophosphate glasses which will be used as sealant precursors of Solid Oxide Fuel Cell with a plane design. Niobophosphate glasses, named Nb30, Nb37, Nb40, and Nb44 according to the niobium content, were investigated for this purpose. The sealing was performed by mixing glass powder with ethanol which was applied over the substrate. Later, a heat treatment was performed to consolidate the sealing. Glass powder and devitrified glass pellets were characterized by different techniques. The thermal expansion coefficient, electrical resistivity, and the X-rays diffraction pattern were determined for these materials. Scanning electron microscopy was also used to visualize the sealing/ substrate interface, and to evaluate the adhesiveness, wetability, apparent mechanical resistance in alumina substrates and in other SOFC components. The sealants were tested in SOFC, and also submitted to simulating thermal cycles.

The research into materials for use as cathode materials for solid oxide fuel cells (SOFC) is ongoing, with many different avenues being investigated. Copper based delafossites were studied for cathode side applications in SOFCs, as a novel and comparatively cheap material. The aim was to identify suitable materials with appropriate electrical conductivity, thermal, chemical and mechanical stability in air. Furthermore, understanding the behaviour of the delafossites during the thermal oxidation to spinel and copper oxide would be beneficial to further development of the materials. The structure and properties of the copper based delafossites CuFeO₂, CuAlO₂ and CuCrO₂ were studied, alongside several doped compositions for each parent composition. The electronic conductivity of the CuFeO₂ family was improved by doping fluorine into the structure, with 1 atomic % doping producing ~3.8 S cm⁻¹ at 800 °C. However, as reported in literature the structure is vulnerable to oxidation at higher temperatures. In contrast, CuAlO₂ was stable over the SOFC temperature range, and therefore had appropriate thermal expansion coefficients (TEC) of ~11 x 10⁻⁶ K⁻¹, but relatively low electronic conductivity. CuCrO₂ compositions had good overall TECs, but aliovalent doping of Mg²⁺ improved the conductivity to ~17.1 S cm⁻¹ at 800°C for 2.5 atomic % doped CuCrO₂. Neutron diffraction was utilised to study members of the solid solution CuFe₁₋ₓCrₓO₂ (x = 0, 0.25 and 0.5) during in-situ oxidation at high temperature. Points of positive scattering density were identified within the CuFeO₂ structure, which were attributed to the location of the intercalated oxygen ions before the transformation proceeded. Additionally, the cation distribution between the tetrahedral and octahedral sites within the developing spinel were characterised for x = 0, and partially for the x = 0.25 and 0.5 compositions using complimentary XRD patterns. Finally, magnesium doped CuCrO₂ delafossites were used in several different preliminary symmetrical cells for study using electrochemical impedance spectroscopy (EIS). Pure delafossite inks gave relatively large area specific resistance (ASR) values, 1.29 - 2.69 Ω cm² at 800 °C. It was attempted to improve upon these values through infiltration of CeO₂ and through change in microstructure using composite type inks, without much success. Inks using CuCr₀.₈Fe₀.₂O₂ were also tested as both a single phase electrode and as a composite type electrode. The pure delafossite electrode still had a large ASR value, (~33.4 Ω cm² at 800 °C) while composite electrodes obtained much more respectable ASR values ~0.75 Ω cm² at 800 °C.

Células a combustível de óxido sólido são sistemas capazes de gerar energia elétrica por meio da oxidação de moléculas hidrogenadas. Normalmente os sistemas planares e tubulares, são compostos por quatro constituintes bem definidos: cátodo, ânodo, eletrólito e selante. Este último componente é o foco do presente estudo, sendo que suas principais características são estabilidade química na temperatura de operação da célula, isolamento elétrico e coeficiente de expansão térmica compatível com os outros constituintes, além da viscosidade elevada e resistência química em atmosferas oxidantes e redutoras. Devido à geometria planar e de multicamadas da célula se optou por usar como selante vidros niobofosfatos. A selagem foi realizada a partir de dispersão de pó de vidro em álcool etílico, gerando uma solução viscosa que foi aplicada sobre o substrato. Posteriormente realizou se um tratamento térmico para a consolidação do selamento. Os vidros estudados foram denominados de Nb30, Nb37, Nb40 e Nb44, de acordo com o teor nominal de óxido de nióbio utilizado na composição. O objetivo desse trabalho foi caracterizar, a partir de precursores os selantes a base de vidros niobofosfatos para aplicar em células a combustível de óxido sólido do tipo planar. Foram feitos caracterizações dos pós dos vidros e de pastilhas cristalizadas para determinar os coeficientes de expansão térmica (CET), resistividade elétrica, difração de raio X e microscopia eletrônica de varredura (MEV), além de, caracterizar visualmente sua adesividade, molhabilidade, resistência mecânica em substratos de alumina e em conjunto com os componentes das SOFC, sendo também testados os selantes em operação nas unidades previamente formadas de SOFC (ciclos térmicos). / Solid oxide fuel cells (SOFC) are devices which generate d.c. power by the oxidation of hydrogen molecules. These devices can have a multilayer plane design containing a cathode, an anode, a solid electrolyte, and a sealing material. The sealing, which is the subject of this study, has to be chemically stable at relatively SOFC operational condition in oxi-redox atmospheres, electrical insulator, with a thermal expansion coefficient matching other components, and, in of glass, the viscosity must be relatively high. The aim of the present work is to characterize niobophosphate glasses which will be used as sealant precursors of Solid Oxide Fuel Cell with a plane design. Niobophosphate glasses, named Nb30, Nb37, Nb40, and Nb44 according to the niobium content, were investigated for this purpose. The sealing was performed by mixing glass powder with ethanol which was applied over the substrate. Later, a heat treatment was performed to consolidate the sealing. Glass powder and devitrified glass pellets were characterized by different techniques. The thermal expansion coefficient, electrical resistivity, and the X-rays diffraction pattern were determined for these materials. Scanning electron microscopy was also used to visualize the sealing/ substrate interface, and to evaluate the adhesiveness, wetability, apparent mechanical resistance in alumina substrates and in other SOFC components. The sealants were tested in SOFC, and also submitted to simulating thermal cycles.