Published Article / Spin casting is widely used as a batch manufacturing process for decorative products. In the process, moulds are filled by taking advantage of the centrifugal effect, which is used to increase the pressure within the moulds, resulting in more detailed products. In this study, we analyse the different parameters that could affect the casting of mechanical parts through spin casting. Through this study, the user will be guided in the selection of parameters that will result in a certain degree of accuracy. The parameters were determined by performing numerous experiments using zinc alloy and tin-based pewter as casting materials. Results were obtained by casting approximately 15 000 parts in various positions, and at various clamping pressures, rotational speeds and temperatures in both the mould and the material. The experiments were undertaken by varying one parameter at a time, and with each set parameter repeated once, resulting in 100 test pieces per parameter for evaluation. From the results obtained, a series of critical factors and parameters, which are driven by part characteristics or features, has been studied. Contrary to following a modelling approach, the research was conducted following an action-research approach, with planned activities, but where actual results have defined the follow-up procedures. These guidelines will help industrial users ensure the accuracy of parts produced by spin casting. Also, since this project attempted to create a database of results that can be applied in future, it furthermore implies that the data created for the first time can be used in a numerical modelling approach in further / follow-up research. No such data was available from any previous research.

Published Article / The quality of spin casting products and mould life are critically dependent on thermal conditions they undergo. In order to improve the performance of production and to optimise the spin-casting process, characteristics of the thermal process was firstly identified by means of the measurement and simulation. Furthermore the investigation of the developed control methods, including the thermal property substitute method and mixture method of the metal powder, was kept on the effect of air-cooling induced automatically from the spinning of the mould on the thermal process. <br>The air cooling system was developed to optimise the thermal process during casting, utilising a theoretical analysis of the air-flow characteristics in a cooling tube submerged in a silicon mould and the characteristics of convection heat transfer associated with the mould and cast part. A numerical simulation of the casting process was also adopted in the analysis. The effect of the developed system on the thermal process was determined experimentally and it was found that a system of aircooling, automatically induced from the spinning of the mould, is feasible in optimisation of the thermal process. <br>The developed control methods can be applied to the practice of spin casting individually or collectively according to the specific situations and requirements.

Organic solar cells (OSC) are interesting as low cost alternative to conventional solar cells. Unsubstituted Metal-phthalocyanines (Pc) are excellent electron donating molecules for heterojunction OSC. Usually organic solar cells with Pcs are produced by vapor deposition, although solution based deposition (like spin casting) is cheaper and offers more possibilities to control the structure of the film. With solution based deposition several parameters (like temperature, solvent and etc.) affect the self-organized structure formation via nucleation and growth. The reason why vapor deposition is typically used is the poor solubility of the metal-phthalocyanines in most common solvents. Furthermore the process of nucleation and growth of Pc aggregates from solution is not well understood. For preparation of Pc films from solution, it is necessary to find the appropriate solvents, assess the solution deposition techniques, such as dip coating, and spin casting. It is necessary to understand the nucleation and growth process for aggregation/precipitation and to use this knowledge to produce nanostructures appropriate for OSC. This is important because the nanostructure of the films determines their performance. In this thesis, optical absorption and the stability of 8 different unsubstituted metal Pc’s were studied quantitatively in 28 different solvents. Among the several solution based deposited thin films produced based on this study, copper phthalocyanine (CuPc) dissolved in trifluoroacetic acid (TFA) is chosen as a model system for an in-depth study. CuPc has sufficient solubility and stability in TFA and upon solution processing forms appropriate structures for OSCs. CuPc molecules aggregate into layers of nanoribbons with a thickness of ~ 1 nm and an adjustable width and length. The morphology and the number of deposited layers in the thin films are controlled by different parameters, like temperature and solution concentration. Material properties of CuPc deposited from TFA are studied in detail via x-ray diffraction, UV-Vis and FT-IR spectroscopy. Atomic force microscopy was used to study the morphology of the dried film. The mechanism of the formation of CuPc nanoribbons from spin casted CuPc/TFA solution in ambient temperature is investigated and explained. The parameters (e.g. solution concentration profile) governing nucleation and growth are calculated based on the spin casting theory of a binary mixture of a nonvolatile solute and evaporative solvent. Based on this and intermolecular interactions between CuPc and substrate a nucleation and growth model is developed explaining the aggregation of CuPc in a supersaturated TFA solution. Finally, a solution processed thin film of CuPc is applied as a donor layer in a functioning bilayer heterojunction OSC and the influence of the structure on OSC performance is studied. / In den vergangenen Jahren wurden kosteneffiziente nasschemische Beschichtungsverfahren für die Herstellung organischer Dünnfilme für verschiedene opto-elektronische Anwendungen entdeckt und weiterentwickelt. Unter anderem wurden Phthalocyanin-Moleküle in photoaktiven Schichten für die Herstellung von Solarzellen intensiv erforscht. Aufgrund der kleinen bzw. unbekannten Löslichkeit wurden Phthalocyanin-Schichten durch Aufdampfverfahren im Vakuum hergestellt. Des Weiteren wurde die Löslichkeit durch chemische Synthese erhöht, was aber die Eigenschaften von Pc beeinträchtigte. In dieser Arbeit wurde die Löslichkeit, optische Absorption und Stabilität von 8 verschiedenen unsubstituierten Metall-Phthalocyaninen in 28 verschiedenen Lösungsmitteln quantitativ gemessen. Wegen ausreichender Löslichkeit, Stabilität und Anwendbarkeit in organischen Solarzellen wurde Kupferphthalocyanin (CuPc) in Trifluoressigsäure (TFA) für weitere Untersuchungen ausgewählt. Durch die Rotationsbeschichtung von CuPc aus TFA Lösung wurde ein dünner Film aus der verdampfenden Lösung auf dem Substrat platziert. Nach dem Verdampfen des Lösungsmittels, die Nanobändern aus CuPc bedecken das Substrat. Die Nanobänder haben eine Dicke von etwa ~ 1 nm (typische Dimension eines CuPc-Molekül) und variierender Breite und Länge, je nach Menge des Materials. Solche Nanobändern können durch Rotationsbeschichtung oder auch durch andere Nassbeschichtungsverfahren, wie Tauchbeschichtung, erzeugt werden. Ähnliche Fibrillen-Strukturen entstehen durch Nassbeschichtung von anderen Metall-Phthalocyaninen, wie Eisen- und Magnesium-Phthalocyanin, aus TFA-Lösung sowie auf anderen Substraten, wie Glas oder Indium Zinnoxid. Materialeigenschaften von aufgebrachten CuPc aus TFA Lösung und CuPc in der Lösung wurden ausführlich mit Röntgenbeugung, Spektroskopie- und Mikroskopie Methoden untersucht. Es wird gezeigt, dass die Nanobänder nicht in der Lösung, sondern durch Verdampfen des Lösungsmittels und der Übersättigung der Lösung entstehen. Die Rasterkraftmikroskopie wurde dazu verwendet, um die Morphologie des getrockneten Films bei unterschiedlicher Konzentration zu studieren. Der Mechanismus der Entstehung der Nanobändern wurde im Detail studiert. Gemäß der Keimbildung und Wachstumstheorie wurde die Entstehung der CuPc Nanobänder aus einer übersättigt Lösung diskutiert. Die Form der Nanobändern wurde unter Berücksichtigung der Wechselwirkung zwischen den Molekülen und dem Substrat diskutiert. Die nassverarbeitete CuPc-Dünnschicht wurde als Donorschicht in organischen Doppelschicht Solarzellen mit C60-Molekül, als Akzeptor eingesetzt. Die Effizienz der Energieumwandlung einer solchen Zelle wurde entsprechend den Schichtdicken der CuPc Schicht untersucht.