Dynamic abnormal grain growth (DAGG) in commercial-purity molybdenum sheets was investigated through a series of tensile tests at temperatures between 1450°C and 1800°C. DAGG is abnormal grain growth (AGG) which requires the presence of concurrent plastic strain. Most AGG phenomena previously documented in the literature can be categorized as static abnormal grain growth (SAGG) because they occur during static annealing, sometimes following plastic strain, but do not occur during plastic deformation. The DAGG boundary migration rate is much faster than the SAGG boundary migration rate, and DAGG may be utilized to obtain large single crystals in the solid state. Dynamic abnormal grains were found to exhibit a crystallographic orientation preference with respect to the specimen geometry, generally described as derivative from a <101> fiber texture. DAGG was found to prefer growth on the surface of the specimen rather than the interior. The growth of dynamic abnormal grains, which initiated and grew during plastic straining, generally ceased when the application of plastic strain was removed. The DAGG boundary migration rate was found to be a direct function of plastic strain accumulation, regardless of the strain-rate. Therefore, it is hypothesized that the rapid boundary migration rate during DAGG results from an enhanced mobility of certain boundaries. A model is proposed based on the rate of boundary unpinning, as mediated by the emission of dislocations from pinning sites. / text

Static abnormal grain growth (SAGG) was studied in Al-Mg alloy AA5182 sheet by varying four processing parameters: deformation temperature, strain rate, annealing temperature, and annealing time. SAGG is a secondary recrystallization process related to geometric dynamic recrystallization (GDRX) and requires both deformation at elevated temperature and subsequent static annealing. A minimum temperature is required for both SAGG and GDRX. Recrystallized grains only develop at strains larger than the critical strain for SAGG, [epsilon]SAGG. The size of the recrystallized grains is inversely related to and controlled by the density of SAGG nuclei, which increases as local strain increases. The results of this study suggest that SAGG is controlled by two thermally-activated mechanisms, dynamic recovery and recrystallization. During deformation, dynamic recovery increases as deformation temperature increases or strain rate decreases, increasing the critical strain for SAGG. SAGG is subject to an incubation time that decreases as annealing temperature increases. SAGG can produce grains large enough to reduce yield strength by 20 to 50 percent. The results of this study suggest strategies for avoiding SAGG during hot-metal forming operations by varying processing conditions to increase [epsilon]SAGG. / text