Polylactides (PLA) are thermoplastic materials known for their biodegradability and biocompatibility, and therefore mostly utilized in biomedical applications. PLA-containing block copolymers further expand their application to include commodity materials and even advanced nanoporous materials. This research part of the thesis focuses on the synthesis and characterization of PLA-containing block copolymers, as well as their corresponding stereocomplexes formed by mixing block copolymers containing PLLA and PDLA segments. This work is divided into three parts. First, by using “living” anionic polymerization of styrene (St) and 2-vinylpyridine (2VP) followed by subsequent ethylene-oxide (EO) termination, well-defined hydroxyl-terminated polystyrene (PS) and poly(2-vinylpyridine) (P2VP) were synthesized. The resulting homopolymers were characterized by 1H nuclear magnetic resonance (NMR), size-exclusion chromatography (SEC), and infrared (IR) spectroscopy. The molecular weights were determined by SEC to be 6,200 and 5,500 g.mol-1 for PS and P2VP, respectively. In the second part, the two homopolymers, PS-OH and P2VP-OH were used as the macroinitiators for the ring-opening polymerization (ROP) of D- and L-lactides (D/L-LA) to obtain PS-b-PDLA and P2VP-b-PLLA, respectively. The targeted molecular weights of PLA blocks were varied to be 5,000, 7,000, and 10,000 g.mol-1 In the final part, quantitative stereocomplex formation was achieved by mixing PS-b-PDLA and P2VP-b-PLLA having equimolar PLAs segments. The physical and chemical properties of the diblockcopolymers and their corresponding stereocomplex, as well as the influence of varying the molecular weights of PLA blocks, were investigated by differential scanning calorimetry (DSC), X-ray powder diffraction (XRD), and circular dichroism (CD) spectroscopy.

Résumé : Le poly(acide lactique) ou PLA est une famille de polyester thermoplastique linéaire qui a connu un essor commercial important durant la dernière décennie. L'enthousiasme pour le PLA vient de sa nature biosourcée, de ses bonnes propriétés mécaniques comme un module élastique élevé et de la possibilité de le biodégrader. Toutefois, certaines carences comme une faible résistance thermique et une faible élasticité à l’état fondu limitent son champ d’application. Fait à noter, le monomère d’acide lactique possède deux stéréo-isomères (L et D). Il est possible de polymériser les isomères L ou D pour former respectivement le PLLA ou le PDLA mais de façon surprenante, le mélange de PLLA et de PDLA permet la formation d’une structure cristalline distincte appelée le stéréocomplexe. Cette forme cristalline a un point de fusion 50[degré]C plus élevé par rapport aux formes cristallines du PLLA ou de PDLA d’où un premier intérêt pour augmenter la résistance thermique du matériau. Dans ce travail, l’usage de petites quantités (0-5 % massique) de PDLA comme additif dans une phase majeure de PLLA sera analysé. L’effet du stéréocomplexe formé à haute température sur la nucléation du PLLA et sur les propriétés rhéologiques du mélange sera plus particulièrement étudié. La présente thèse comprend une revue de littérature sur la cristallisation des PLA suivie de quatre parties expérimentales, conclusions et recommandations. La revue de littérature a pour objectif de réinterpréter l’ensemble des données disponibles sur la cristallisation du PLA afin d’en tirer des conclusions claires. La première partie expérimentale porte sur la cinétique de formation du stéréocomplexe à l'état fondu. Il a été constaté que la formation du stéréocomplexe est lente aux températures usuelles de mise en forme du PLLA ( 180[degré]C). De plus, la coexistence d’une morphologie baptisée dans ce travail « structure en réseau » et d’une morphologie sphérulitique a été révélée pour la première fois. Il a été démontré que la structure de réseau a une température de fusion moins élevée que la structure sphérulitique. Dans la seconde partie du travail, la cinétique de stéréocomplexation a été améliorée significativement pour adapter celle-ci aux cycles de refroidissement courts typiques des méthodes de mise en forme à l’état fondu. Ceci a été réalisé en ajoutant des agents nucléants qui initient la cristallisation à plus haute température et des agents plastifiants qui viennent augmenter la mobilité des polymères. Cette stratégie a permis de réduire le temps de cristallisation d’un ordre de grandeur. Dans un troisième temps, l'effet du stéréocomplexe sur les propriétés rhéologiques d’un mélange PDLA/PLLA a été investigué. En raison de son point de fusion élevé, le stéréocomplexe peut être préservé dans une matrice PLLA fondue et ainsi changer significativement les propriétés rhéologiques. La présence du stéréocomplexe a mené à une augmentation significative de la viscosité et de l'élasticité du PLA expliqué par la formation de points de « réticulation physique » dans la matrice amorphe. Enfin, dans la dernière partie expérimentale, le stéréocomplexe a été utilisé pour améliorer le comportement en moussage du PLA. Des expériences de visualisation et de moussage en mode discontinu ont montré que la présence de stéréocomplexe augmente la densité de nucléation de bulles et améliore significativement la morphologie de la mousse finale grâce à un effet de nucléation et à l’augmentation de l’élasticité du fluide. La revue de littérature et les trois premières parties expérimentales sont présentées sous forme d’articles scientifiques. La dernière partie expérimentale est à titre prospectif pour la suite du projet et ne sera pas soumise pour publication. // Abstract : Poly(lactic acid), or PLA, is a family of linear thermoplastic polyesters that has experienced strong market growth over the past decade. The enthusiasm for PLA originates from its bio-based nature, its good properties and its biodegradability. However, some of PLA deficiencies such as low thermal resistance and low melt elasticity have limited the development of this polymer. It is noteworthy that the lactic acid monomer has two stereo-isomers (L and D) that can be polymerized respectively into PLLA and PDLA but surprisingly, blending of PLLA and PDLA can lead to the formation of a “stereocomplex” which has a distinct crystalline structure from that of the homopolymers. This crystalline form has a melting point 50 oC greater than the crystalline PDLA or PLLA forms, thus it has by itself an interest in terms of heat resistance. In this work, the use of small amounts of PDLA (0-5%) in a matrix of PLLA will be explored. Particular emphasis will be on the nucleating ability of the stereocomplex (formed at high temperature) on PLLA crystallization and on its effect on the blends rheological properties. The current thesis comprises a literature review on PLA crystallization followed by four experimental sections. The objective of the literature review was to reinterpret the large body of data available on PLA in order to draw clear conclusions on PLA crystallization. The first experimental part of the work focused on the kinetics and conditions of stereocomplex formation in the melt state. It was found that stereocomplex formation is slow in the melt processing temperature range of PLLA (180 oC). Co-existence of a so-called “network structure” with a spherulitic structure was revealed for the first time. It was shown that the network structure has a lower melting point than the spherulitic one. In the second part of the work, stereocomplexation kinetics was improved significantly to match it with the fast cooling cycles typical of melt processing techniques. This was achieved by adding nucleating agents that initiated crystallization at higher temperatures and plasticizers that enabled more polymer fluidity. This strategy enabled an order of magnitude decrease in crystallization time. The third part of the work was the investigation of rheological properties upon formation of the stereocomplex structure in 0-5% PDLA in PLLA blends. Due to its higher melting point, the stereocomplex can be preserved in molten PLLA and alter significantly the blend melt rheology. Stereocomplex formation was monitored through rheological measurements and compared to classical calorimetry data. The presence of the stereocomplex lead to a significant increase in viscosity and in melt elasticity explained through the presence of physical crosslink points in the amorphous matrix. Finally, in the last experimental part of the work, the stereocomplex was employed to enhance PLA foaming behavior. Foaming visualization experiments as well as batch foaming tests showed that the presence of the stereocomplex can increase bubble nucleation density and led to a finer and more uniform foam morphology due to its nucleating effect and to the increased melt elasticity. The literature review and the three first experimental sections are presented in Peer-reviewed journal format. The last experimental section is meant as an exploratory and prospective part for the project and will not be submitted for publication.

Polylactic acid (PLA) is an aliphatic polyester, derived from sustainable natural sources that is biodegradable and can be industrially composted. This material has been in the spotlight recently due to its sustainability and properties. However it has been invented in 1932 by Carothers and then patented by DuPont in 1954 (Standau et al. 2019). The properties of this material though limit its use for applications mainly in the medical sector and in some cases single use packaging. In this research, PLA based blends with improved rheological and thermomechanical properties are investigated. The focus is based in proposing strategies in improving these properties based on commercial methods and processing techniques. In this work, commercial grade PLA has been blended with polycaprolactone (PCL) and polybutylene succinate (PBS) in binary and ternary formulations via twin screw extrusion. PCL has been known to act as an impact modifier for PLA, but to cause a corresponding reduction in strength. Results showed that the binary PLA blends containing PBS and PCL, had reduced viscosity, elastic modulus and strength, but increased strain at break and impact strength. Morphological and thermal analysis showed that the immiscibility of these additives with PLA caused these modifications. Incorporation of a small loading of PBS had a synergistic effect on the PLA-PCL blend properties. Miscibility was improved and enhanced mechanical properties were observed for a ternary blend containing 5wt% of both PBS and PCL compared to binary blends containing 10% of each additive. To increase heat resistance of PLA, the material’s crystallinity has to be increased. However PLA has a relatively slow crystallisation rate making it difficult and expensive to be used in commercial applications where heat resistance is needed. For this reason the chiral nature of PLA has been used to investigate the effect of stereochemistry of PLA in crystallisation. Optically pure PDLA was added to its enantiomer in small amounts (up to 15%) and the properties and crystallisation mechanism of these blends was investigated. Results showed that the addition of PDLA accelerated crystallinity and developed a stucture that increased heat resistance, melt strength and stiffness. Finally, a processing model of developing a fully stereocomplex PLA part based in commercial techniques is proposed. Injection moulded PLA showed even higher heat resistance without the need of further processing the product (increasing crystallinity). / Floreon

Stereocomplex poly(methyl methacrylate) (PMMA) fibers for the purpose of reinforcing PMMA materials were developed. These kinds of composites are known as "self-reinforced" composites. We were successful in producing stereocomplex PMMA fibers with three different methods - wet spinning, gel spinning and electrospinning. Gel spinning and electrospinning produced the most crystalline fibers. Steroecomplex PMMA fibers were further shown to be resistant to high temperature and also to hot monomer solvent during bulk polymerization. We further describe our efforts in characterization, replication and mimicry of structural color features of butterflies and beetles. We have developed a simple method of characterizing the bidirectional reflectance distribution function of microscopic objects such as butterfly wing scales. We used this method to characterize nanometer sized structural color features resulting from the replication of butterfly Morpho rhetenor, mimickry of butterfly Papilio palinurus and also the native structural color features of iridescent beetle Chrysina gloriosa, which were shown to be cholesteric focal conic defects lined on the surface.

L’originalité de ce travail repose sur une approche physique et physico-chimique des propriétés de mélanges de polylactides de chiralité différentes (poly L-lactique acide et poly D-lactique acide) et sur l’influence de cette chiralité sur les propriétés des phases amorphes de ces matériaux. Les matériaux sont des mélanges élaborés à partir de deux homopolymères (PLLA et PDLA) selon deux méthodes ; coulée en solution ou par extrusion. Nous avons étudié des matériaux totalement amorphes et cristallisés de façon isotrope afin de générer une phase amorphe plus ou moins confinée. Il est montré que le mélange pouvant donner naissance à une phase cristalline stéréocomplexe ne peut être obtenu que dans certaines conditions. Les résultats des analyses thermiques et de perméation ont montré que le mélange PLLA/PDLA améliore certaines propriétés du matériau, notamment des propriétés barrières à l’eau et aux gaz plus élevées par rapport aux homopolymères parents. Afin d’étudier la mobilité moléculaire des phases amorphes, du vieillissement physique et de la relaxation structural (relaxation α et β), le concept de Région de Réarrangement Coopératif (CRR) a été appliqué. Il a été montré que les phases amorphes des homopolymères et du mélange ont exactement les mêmes propriétés à la transition vitreuse et dans l’état vitreux lorsque les matériaux sont totalement amorphes. / The originality of this work is based on analysis of physical and physicochemical properties of polylactide mixtures of different chirality (poly L-lactic acid and poly D-lactic acid) and on the influence of the chirality on the amorphous phase’s properties. The materials mixtures are elaborated from two homopolymers (PLLA and PDLA) according to two methods; solution casting or extrusion. Totally amorphous and isotropically crystallized materials with more or less confined amorphous phase were studied. It is shown that a stereocomplex crystalline phase can be obtained only under certain experimental conditions. The results of the thermal and permeation analyzes showed that the PLLA / PDLA mixture improved certain properties of the material, namely higher barrier properties towards liquid water and gases were obtained compared to parent homopolymers. In order to study the molecular mobility of amorphous phases, physical aging and structural relaxation (α and β relaxation), the Cooperative Rearrangement Region (CRR) concept has been applied. It has been shown that the amorphous phases of the homopolymers and the mixture have exactly the same properties at the glass transition and in the vitreous state when the materials are totally amorphous.