Elastomeric wastes plague our time, polluting our environment and requiring urgent upcycling solutions. This research contributes to this agenda using an important source of waste, car tyre shred fibre residue (TSFR). It is demonstrated how using binders, non-foaming (SBR) and foaming (PU), we can transform these TSFR into structured porous acoustic-thermal insulation materials, suitable as underlay, cavity wall and pipe insulation. These structures were fabricated in purpose designed moulds and characterised for their porosity, tortuosity, flow resistivity and density. Their acoustic absorption performance was measured using industrial standards and the measurement underpinned with the Johnson-Champoux-Allard (JCA) model. With the under-layer materials, thermal insulation was also measured. The results were as follows: (i) 40%/60% SBR/TSFR was an optimal composition for the underlay with the addition of 15% w/w bumper crumb of size > 1mm enhancing both impact sound and thermal insulation, (ii) PU was found to produce well performing wall cavity insulation, particularly when vacuum pressure was applied, allowing micro and macro pores to be formed; (iii) PU applied with controlled amount of water to control foaming CO2 formation produced super-performing (compared with Armacell System B) stratified pipe cladding insulation, optimal at porosity stratification of 90%, 83%, and 70%; (iv) Very good agreement was observed with predictions using JCA model, allowing further research to be carried out with these now well characterised sound insulations. In addition to the developing materials, a novel technique for measuring sound absorption of pipe cladding was developed that could replace the expensive standard using a reverberation chamber.

L’assemblage couche-par-couche permet de fabriquer des films multimatériaux aux propriétés variées présentant une structure stratifiée. Ce travail décrit les études structurelles des films multicouches de polyélectrolytes à l’aide de mesures de diffusion de neutrons.L’effet du vieillissement des films a été déterminé par réflectométrie des neutrons. Nous avons observé un léger tassement des films après 5 ans et une forte expansion après 15 ans.Nous avons aussi montré que le substrat et l’air en surface ont une influence sur la structure des couches proches des extrémités des films, conduisant à une structure inhomogène perpendiculairement à la surface.Nous avons finalement étudié la conformation des chaînes de polyélectrolytes dans les films multicouches ; nous avons déterminé que les chaînes de PSS dans des films préparés par trempage ont une conformation en pelotes aplaties, contrairement aux chaînes de polyélectrolytes en solution qui présentent une conformation sphérique. / The Layer-by-Layer assembly allows the build-up of multimaterial films with various properties showing a stratified structure. This work describes the structural strudies of multilayer films of polyelectrolytes with neutron scattering measurements.Ageing effect on films was determined by neutron reflectometry. We observed a slight shrink of the films after 5 years and a strong expansion after 15 years.We also showed that the proximity of the substrate and the air at the surface have an influence on the structure of the layers at the extremities of the films, leading to an inhomogeneous structure perpendicularly to the surface.Finally, we studied the conformation of polyelectrolyte chains in the multilayer films ; we determined that PSS chains in dipped films have a flattened coil conformation, whereas the polyelectrolyte chains in solution have a spherical conformation.