In previous studies on suction box dewatering, three mechanisms were identified that determine the dry content of a web, viz. web compression, displacement of water by air and rewetting. In the present work, the relative importance of the three mechanisms was investigated through direct measurement of the web deformation, the dry content changes during and after the suction pulse, the air flow through the fibre network and the saturation of the web after the suction pulse. Suction pressure, suction time and rewetting time were varied. The experiments were done with chemical and mechanical pulp webs of various grammages. It was found that a large web deformation took place during the suction pulse, particularly at its beginning. Compression dewatering was found to be the most dominant dewatering mechanism. Displacement dewatering started after most of the web compression had occurred. Its contribution to the increase in dry content was most pronounced for higher suction pressures, longer suction times and for chemical pulp webs. A surprisingly large expansion of the web was observed immediately after the suction pulse. This expansion was the effect of rewetting. This rewetting strongly reduced the dry content of the web if the web had not been immediately separated from the forming fabric at the end of the suction pulse. Under the conditions studied, the decrease in dry content amounted to the order of 3 to 6 %. Rewetting was smaller for longer suction times and higher suction pressures. A considerable air flow through the web occurred under these conditions. This air flow apparently moved water from the forming fabric into the suction box, thus making less water available for rewetting. Rewetting for mechanical pulp webs was more pronounced and took place faster than for chemical pulps. The use of a membrane on top of the web during suction box dewatering proved to be advantageous for reducing the air flow through the web. However, under the conditions investigated, the dry content could not be improved. Although the web compression was increased when using a membrane, especially at a higher suction pressure, rewetting after the suction pulse had an even larger negative impact on the dry content, which, as a result, was lower. / QC 20100924

Vacuum dewatering of paper is a heavily energy expensive process, even more so for greaseproof paper, which is one of the main products at Nordic Paper Seffle AB. Due to this being such an energy demanding process, improvements in the vacuum dewatering could save massive amounts of energy. The focus of this thesis is to investigate the effect of a triple vacuum suction box on the dewatering rate of greaseproof paper, using a tried and tested method of simulative triple vacuum suction box at a laboratory scale, with the difference of simulating a quadruple vacuum suction box, and how the grammage of the paper sheet affected this, using unbleached sulphate pulp consisting of soft wood with an addition of 20 % eucalyptus fibers. The results were as expected, showing the expected dryness curve behavior of diminishing returns of the dryness to dwell time ratio, and the method showed valid for improving the energy efficiency compared to a single vacuum suction box, in terms of both expended energy, and yielded dryness. The grammage had a significant effect on the dewatering, with the heavier paper at 100 gsm showing the need of higher dwell times and increased levels of vacuum pressure than the lighter paper at 50 gsm. An addition of a triple vacuum suction box could possibly replace multiple high vacuum suction boxes, leading to even greater savings. Further testing would be required for optimization of the vacuum levels and dwell times for the 100 gsm paper sheet, in order to reach the same dryness as the 50 gsm paper sheet. / Vakuumavvattning av papper är en mycket energikrävande process, ännu mer för greaseproofpapper, som är en av huvudprodukterna hos Nordic Paper Seffle AB. Eftersom detta är en så energikrävande process kan förbättringar av vakuumavvattningen spara enorma mängder energi. Fokus för denna avhandling är att undersöka effekten av en trippelvakuumsuglåda på avvattningseffektiviteten av greaseproofpapper, med hjälp av en beprövad metod för simulativ trippelvakuumsuglåda i laboratorieskala, med skillnaden att simulera en fyrdubbelvakuumsuglåda, och hur ytvikten på pappersarket påverkar detta; med oblekt sulfatmassa bestående av långfiber med tillsats av 20 % eukalyptusfibrer. Resultaten var som förväntat och visade den förväntade torrhaltskurvans beteende av avtagande förbättring av torrhalten, och metoden visade sig vara giltig för att förbättra energieffektiviteten jämfört med en enda vakuumsuglåda, både vad gäller förbrukad energi och torrhalt. Ytvikten hade en stor effekt på avvattningen, där det tyngre papperet på 100 gsm visade behov av längre uppehållstider och ökade nivåer av vakuumtryck än det lättare papperet vid 50 gsm. Ett tillägg av en trippelvakuumsuglåda kan troligen ersätta flera högvakuumsugslådor, vilket leder till ännu större besparingar. Ytterligare tester skulle krävas för optimering av vakuumnivåerna och uppehållstiderna för 100 gsm pappersarket, för att nå samma torrhet som 50 gsm pappersarket.

The underlying motives of the research undertaken here are twofold: to obtain a deeper understanding of the dewatering mechanisms at the forming section of a papermaking machine and to develop numerical models that describe the flow through forming fabrics. More comprehensive knowledge of dewatering in the forming section allows suggestions to be made for improvements that reduce the amount of energy used in the process without affecting the quality of the end product.   The objective of this thesis is to answer the following questions: How and why does rewetting occur at the high vacuum suction boxes? How does the structure of the forming fabric affect dewatering at the forming section? Is it possible to create accurate numerical models for forming fabrics, and can these be used to predict the dewatering behaviour of new types of fabrics?   Laboratory and pilot studies simulating high vacuum suction boxes were performed together with numerical modelling of the flow of air and water through both the forming fabric and the paper sheet.   The conclusion drawn from the pilot study is that rewetting significantly lowers the dryness of the paper sheet exiting the suction boxes. The phenomenon is extremely rapid and is most likely driven by capillary forces. The high speed at which this rewetting occurs makes it difficult to impede by placing the suction boxes closer to the couch pick-up: the solution is more likely to be the use of new and improved designs of the forming fabric. The structure of the forming fabric has been shown to affect the dewatering rate at certain conditions of vacuum dewatering, and can possibly be connected partly to the fact that fibres penetrate the surface of the fabric to varying degrees and partly to the flow resistance of the different fabric structures. Numerical models of high accuracy can be constructed and used to predetermine how new fabric designs would affect dewatering at the forming section.   This thesis quantifies aspects of dewatering such as rewetting and the influence of the forming fabric. Understanding these dewatering aspects further provides for the potential enhancement of energy efficiency in the forming section, and thereby the entire papermaking process. The forming fabric can play an important role in improving energy efficiency: rewetting after the high vacuum suction boxes occurs more rapidly than was previously known, so its design might be the only possible way of impeding it. The forming fabric can also improve the rate of dewatering: it is therefore likely that its design will be important in the next stage of developing energy efficiency and thereby play a part in achieving a more sustainable future. / This thesis quantifies aspects of dewatering such as rewetting and the influence of the forming fabric. Understanding these dewatering aspects further provides for the potential enhancement of energy efficiency in the forming section, and thereby the entire papermaking process. The forming fabric can play an important role in improving energy efficiency: rewetting after the high vacuum suction boxes occurs more rapidly than was previously known, so its design might be the only possible way of impeding it. The forming fabric can also improve the rate of dewatering: it is therefore likely that its design will be important in the next stage of developing energy efficiency and thereby play a part in achieving a more sustainable future.