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Issues pertaining to cane supply reliability and stockpiling at the Umfolozi sugar mill - model development and application.Boote, Gordon L. N. January 2011 (has links)
The co-owned Umfolozi Mill area has developed as an integrated supply chain. Cane
supply reliability was identified as a potential area for productivity improvement at
Umfolozi. It is important that the cane supply to a sugar mill arrives at a steady and
reliable rate. A reliable cane supply ensures that the mill can operate at an optimum
efficiency. Sugarcane supply reliability depends on how the mill area adapts to
unforeseeable changes in the supply chain. An important aspect to this is the weather
and how it affects the harvesting regimes. The sugarcane supply chain at Umfolozi is
divided into two branches, road transport and tram transport. The trams account for
70 % of the cane delivered to the mill and the can is sourced from a climatically
homogenous region. In the occurrence of a rainfall event of above 5 mm, infield
harvesting cannot take place on the Umfolozi Flats; hence 70 % of the mill‟s supply is
halted for one or more days. To address the problem, a stochastic model was created to
simulate the effectiveness of an enlarged cane stockpile if it were maintained on the
current tram sidings outside the mill and were crushed when wet weather prevented
further harvesting. The stockpile was simulated on a first-in first-out principle and was
able to supply the mill with enough cane to continue running for 24 hours. The model
was then used to conduct a series of Monte Carlo simulations on which sensitivity
analyses and economic feasibility assessments were carried out. Results show that the
stockpile was effective in reducing the length of milling season and the number of no-cane
stops. However, on further analysis into the implications of creating a stockpile it
was found that 1% recoverable value (RV) was lost during the 24-hours that the cane is
stored outside the mill. The loss in revenue as a result of the RV reduction had a
negative impact on any savings created with the implementation of the stockpile. This
result made apparent the negative impact of deterioration to the whole supply chain.
Further research is required to determine more accurately the rate of deterioration, and
therefore, quantify more accurately the losses that occur in the supply chain. A
significant outcome of the study was the development of a mechanistic tool which drove
decision making at Umfolozi Sugar Mill. It lead to the development of the modelling
framework LOMZI, a simulations based framework which places more emphasis on
environmental factors and risks. / Thesis (M.Sc.Eng.)-University of KwaZulu-Natal, Durban, 2011.
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Investigating crop rotational benefits of a soybean and sugarcane cropping system in South Africa.Mkhize, Njabulo Desmah. January 2013 (has links)
Crop rotation is not commonly practised in the sugarcane industry in South Africa. It
has, however, proven to be beneficial to other crops in South Africa. The objective of
this study was to determine the impact of soybean-sugarcane crop rotation on
selected physiological and phenological indicators of sugarcane performance and its
subsequent effect on cane and estimated recoverable crystal (ERC) yields. A field
trial was conducted at Mount Edgecombe, where soybean cultivar A5409RG and
sugarcane cultivar NCo376 were planted under drip irrigation with different
management practices. After the soybean crop, the following sugarcane crop was
planted and fertilized with different levels of nitrogen (N) fertilizer (50% and 100% of
the recommended N rate). The effects on sugarcane growth were recorded by taking
into consideration date of emergence, plant height, tiller population, leaf N, plant
performance index and chlorophyll content. Sugarcane yield and quality at harvest
were also evaluated. Tiller population in all crop rotation treatments at Mount
Edgecombe weresignificantly (P<0.05) higher than the monocrop treatment. There
was a trend of increased leaf N in all of the cane-after-soya (crop rotation) crops
compared to the cane-after-cane (monocrop) treatment, although this was not
significant. A similar pattern was obtained with respect to the chlorophyll content and
plant performance index. Sugarcane yields at Mount Edgecombe did not differ
significantly between monocrop and crop rotation treatments. Crop rotation with
soybean is beneficial for cane production, but its long term impact on soil quality and
farm economy requires further investigation. / M.Sc.Agric. University of KwaZulu-Natal, Pietermaritzburg 2013.
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Simulation modelling of sugarcane harvest-to-crush delays.January 1998 (has links)
Long delays between harvesting and crushing of sugarcane lead to excessive deterioration in the
quality of sugarcane. The aim of this project was to develop a computer based model of sugarcane
harvesting and delivery systems that could be used to investigate methods of reducing harvest-to crush
delays. A literature review was conducted and simulation modelling was chosen as the most
appropriate modelling technique for the situation of sugarcane harvesting and delivery and the
purposes of this project. The Arena modelling system was chosen as the simulation software with
which to construct the model.
A model was developed on the scale of a particular sugar mill and the area of farms supplying it
with cane. The Sezela mill on the south coast of KwaZulu-Natal, South Africa was chosen as a
case study on which to develop and test the model. The model integrated a harvesting and
transport section which represented all the individual farms or combinations of farms in the area
with a millyard section.
After the model had been verified and validated, it was used to investigate the effect of a number
of different scenarios of harvesting and delivery systems and schedules on harvest-to-crush delays
in the Sezela mill area. The results of the experimental runs performed with the model indicated
that the most significant decreases in harvest-to-crush delays could be brought about by matching
harvesting, delivery and milling cycles as closely as possible. It was also evident that burn-to-cut
delays where daily burning is not practised constitute a large proportion of overall harvest-to crush
delays. The model proved to be useful in making comparisons between systems and in
providing a holistic view of the problem of harvest-to-crush delays. Recommendations for future
developments of the model include adding a mechanical harvesting component and making the
model more easily applicable to other mill areas. / Thesis (M.Sc.Eng.)-University of Natal, 1998.
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Land use change detection of small scale sugarcane : a case study of Umbumbulu, South AfricaPillay, Kavesha. January 2009 (has links)
The aim of this study was to detect spatio-temporal changes in sugarcane land use using satellite imagery for 1991–2006 in Umbumbulu, South Africa. This change detection study will enable quantification of change and the changes between different land use and land cover that has occurred over the study period 1991–2006. This work embarked on a change detection analysis using image-processing software namely ERDAS, IDRISI and ArcGIS to complete the study. Three Landsat TM images from 1991, 2001, and 2006 were used. The images were geometrically corrected to a common map projection, followed by image processing operations namely: radiometric correction, supervised image classification, accuracy assessment and post classification comparison change detection. Each image was separately classified into land cover categories of water, grassland, mix bush/shrub, forestry, sugarcane and built-up land using the supervised classification maximum likelihood algorithm in ERDAS. Final classification accuracy was determined to be ‘satisfactory’ or ‘good’ by means of employing standardized accuracy assessment measures, the error matrix. The post-classification comparison technique was applied to compare the classified images to assess for changes in sugarcane land use over time using IDRISI software. The classified images produced were exported into ArcMap GIS software for additional change analysis. The results are displayed as change maps. Change analysis has been executed based on digital interpretation of classification results. / Thesis (M.Env.Dev.) - University of KwaZulu-Natal, Pietermaritzburg, 2009.
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