Partial replacement of cement by metakaolin is known to improve concrete durability, by refining the pore structure to improve fluid transport properties and by reducing the alkalinity of the pore solution to make ASR less problematic. A gap exists in the literature as to the salt scaling performance and magnesium sulphate performance of metakaolin concrete. 10 concrete mixes were cast at w/cm ratios of 0.4 and 0.5. In addition to metakaolin, grade 80 slag was used as well as CSA GU cement. All replacement levels were tested for setting properties, compressive strength, drying shrinkage, sulphate resistance, salt scaling, ASR mitigation and chloride diffusion characteristics according to the appropriate CSA and ASTM standards. It was found that metakaolin showed better performance in magnesium sulphate solutions than slag and that metakaolin concretes attained strength and other durability properties much faster than mixes without it. Keywords: metakaolin, ASR, sulphate, magnesium, scaling, setting, diffusion

Partial replacement of cement by metakaolin is known to improve concrete durability, by refining the pore structure to improve fluid transport properties and by reducing the alkalinity of the pore solution to make ASR less problematic. A gap exists in the literature as to the salt scaling performance and magnesium sulphate performance of metakaolin concrete. 10 concrete mixes were cast at w/cm ratios of 0.4 and 0.5. In addition to metakaolin, grade 80 slag was used as well as CSA GU cement. All replacement levels were tested for setting properties, compressive strength, drying shrinkage, sulphate resistance, salt scaling, ASR mitigation and chloride diffusion characteristics according to the appropriate CSA and ASTM standards. It was found that metakaolin showed better performance in magnesium sulphate solutions than slag and that metakaolin concretes attained strength and other durability properties much faster than mixes without it. Keywords: metakaolin, ASR, sulphate, magnesium, scaling, setting, diffusion

The prediction of the expected long-term performance of concrete exposed to sewage and similar materials can be difficult as it is affected by a large number of parameters. In addition, the deterioration process in concrete is generally slow. The focus of the study was to ascertain the life expectancy of concrete septic tanks located in rural Victoria. In developing the accelerated test method, ASTM C 192, ASTM C 452, ASTM C 1293 and ASTM C 109 standard procedures were adopted wherever possible. From the analysis of mass change data after 350 days, it was found that the mass change rate for concrete in sulphate solutions increases with the increase of concentration of Na2SO4 solution. The weights of the samples in Na2SO4 solution increased with time, whereas the control specimens lost weight as a result of heating cycles. The probable reason for weight increase in Na2SO4 solution was hypothesized as the formation of gypsum (CaSO4.2H2O) and ettringite (3CaO.Al2O.3CaSO4.32H2O), which is confirmed from microstructural analysis. The rate of weight gain was higher at the beginning and reduced with time. The stronger the concentration of Na2SO4 the stronger was the weight gain or expansion of mass. All the samples in sulphate solutions attained their maximum weight at around 250 days. For the specimens in sulphuric acid solutions weight loss was observed to be higher for higher concentrations. The lower the pH of the acidic solutions, the larger was the weight loss. The weight loss of specimens in acidic solutions exceeded the control specimen after 250 days. The reason for the loss of weight of the samples in sulphuric acid may be the decalcification of C-S-H gel within the concrete, and as a consequence the loss of cementitious structure. Comparison of the corrosion of concrete and also microstructural examination of field samples confirmed that the deterioration mechanism is similar to that observed in the laboratory. The accelerated testing adopted here offers a realistic method of predicting the deterioration of septic tanks under biogenic sulphuric acid corrosion. Two equations have been proposed to predict deterioration due to sulphate attack and sulphuric acid attack as mass loss (or gain) with time.

Cette thèse, menée dans le cadre d'une Convention Industrielle de Formation par la Recherche (CIFRE) avec l'entreprise MENARD, est consacrée à l'étude de la durabilité d'un procédé particulier de renforcement de sol appelé Colonnes à Module Contrôlé (CMC). Cette application consiste en la mise en place d'un réseau d'inclusions verticales semi-rigides dans un sol afin d'améliorer les caractéristiques globales du terrain avant construction. Ces travaux font suite aux travaux de thèse de François Duplan (2011-2014) sur le développement de nouveaux composites cimentaires destinés à cette application. Dans ce but, il avait optimisé des compositions de mortiers incorporant des granulats spéciaux tels que des billes d'argile expansée ou des granulats en caoutchouc issus du broyage de pneus usagés. Les effets de l'introduction de ces granulats dans les composites ont été analysés aussi bien à l'état frais qu'à l'état durci et complètent les précédentes analyses de F. Duplan, notamment en termes d'indicateur de durabilité (perméabilité aux gaz, diffusion aux ions chlorures) et de comportement mécanique à long terme (retrait et fluage). A l'issue d'une analyse environnementale de l'application, trois mécanismes potentiels de dégradation ont été sélectionnés pour des investigations sur la durabilité des CMC : l'attaque acide, l'attaque sulfatique externe et la dégradation par cristallisation de sels. La réalisation d'essais accélérés en laboratoire a permis de mettre en évidence la pertinence du ciment CEM III/C, utilisé actuellement par MENARD, dans la majorité des cas. La faible teneur en C3A de ce liant permet en effet de limiter la production d'éléments expansifs dans le cas d'une attaque sulfatique externe et sa proportion limitée en hydrates du clinker (en particulier en portlandite) ainsi que le faible rapport C/S des C-S-H assurent une meilleure tenue aux attaques acides. La dégradation par remontée capillaire et cristallisation de sels dépendant avant tout des caractéristiques du réseau poreux et des conditions d'évaporation et beaucoup moins du type de ciment, l'utilisation du ciment CEM III/C présente moins d'intérêt. L'incorporation de granulats en caoutchouc ou de billes d'argile expansée dans les composites ne modifie qu'à la marge leur tenue aux mécanismes de dégradations testés. La majorité des phénomènes de dégradation de l'application étant liée à la pénétration d'agents agressifs au cœur des composites cimentaires, la prédiction des propriétés diffusives du matériau est essentielle dans l'estimation des risques encourus par l'application. Un nouveau modèle prédictif est proposé et comporte deux échelles d'homogénéisation : la première au niveau de la pâte de ciment et la deuxième au niveau du mortier. Les résultats obtenus par ce modèle sont fidèles aux résultats expérimentaux avec des erreurs relatives inférieures à 15%. L'estimation du coefficient de diffusion est globalement plus précise pour les composites incorporant des billes d'argile expansée que pour ceux incorporant des granulats en caoutchouc, une conséquence de la forme sphérique de ces billes mieux en accord avec les hypothèses du modèle mis en œuvre. / This CIFRE PhD-thesis carried out within the framework of Convention Industrielle de Formation par la REcherche (CIFRE) with the company MENARD, focuses on the durability of a specific soil-reinforcement system called Controlled Modulus Columns (CMC) which consists in a network of semi-rigid vertical inclusions cast into the ground in order to enhance its global characteristics before building. This study comes after the PhD work conducted by François Duplan (2011-2014) on the design of new cementitious composites intended for the CMC application and incorporating innovative aggregates like expanded clay grains or rubber aggregates obtained by grinding end-of-life tyres. The effects of addition of such aggregates into the composites have been studied both at fresh and hardened states and complete Duplan previous findings in particular with regards durability indicators (gas permeability, chloride diffusion) and mechanical long-term behaviour (creep and shrinkage). Three potential degradation mechanisms have been selected for the CMC system after an environmental analysis: acid attack, external sulphate attack and salt crystallisation. Laboratory accelerated tests highlighted that CEM III/C cement, actually used by MENARD, is suitable in most of the cases. The low C3A content of this binder reduces the production of expansive products in the case of external sulphate attack and its limited clinker hydrates proportions (in particular in portlandite), along with the low C/S ratio of the C-S-H enhance the resistance to acid attack. Salt crystallisation through capillary rise primarily depends on the porous network characteristics and less on the cement ones, meaning that CEM III/C cement is less relevant in that specific case. Based on the tested degradation mechanisms, incorporating rubber aggregates or expended clay ones into the cementitious composites does not significantly affect their durability. Most of the application degradation phenomenon being linked to the ingress of aggressive agents into the composites; the prediction of their diffusive properties is crucial to assess the risks involved for the application. A new predictive model is proposed with a dual homogenisation process: the first one at the cement paste level and the second one on the mortar level. Predicted results are in agreement with ones from experimental tests with a relative error less than 15%. Diffusion coefficient estimates are globally better for composites that contain expended clay aggregates than those incorporating rubber aggregates due to spherical shape of the first in accordance with the model hypotheses.