Solvent-borne thermally cured coil-coating resins contain large amounts of volatile organic solvents in order to obtain suitable flow for film application. This work describes how the expensive and environmental hazardous volatile organic solvent content of a solvent-borne thermally cured polyester/melamine coil-coating system can be reduced by introduction of fatty acid methyl esters (FAMEs) as reactive diluents and modification of the polyester binder resin. The evaluated reactive diluents, two rape seed methyl esters (RMEs), two linseed oil methyl esters (LMEs), and a tall oil methyl ester (TOME) have been evaluated both in a fully formulated clear-coat system and via model studies. Viscosity measurements of wet paint mixtures showed that formulations with hyperbranched polyester binder hold lower viscosity than conventional polyester binder resins and that FAME works as a diluent. Fully formulated clear-coats were cured under simulated industrial coil-coating cure conditions and in a convection oven at lower temperatures respectively. FAME increases the mobility of the system enhancing the film formation process. Free-standing clear-coat films were analyzed with Raman, carbon-14 dating, extraction, dynamic mechanical analysis, and visual observation. Incorporation of FAME could not be confirmed by Raman analysis. However, carbon-14 dating indicated the presence of FAME that could not be extracted from the films. The mechanical properties of the films were also affected by the addition of FAMEs, oven temperature, choice of co-solvent, and flash-off period. Conventional film characterization tests on substrate supported coatings indicated that binder resin structure and cure conditions affect the final film properties. Model studies were performed to clarify how FAME can chemically react through transesterification with the hydroxyl-groups of the polyester. The transesterification reaction between different FAMEs and primary alcohols with and without tertiary hydrogen was monitored with 1H-NMR and real time IR. Evaporation and side reactions, e.g. alkene reactions, are competing factors to the transesterification reaction. The study showed that fatty acid structure, reaction time, and temperature affect the transesterification conversion, degree of side reactions, and choice of catalyst. A pigmented fully formulated polyester/melamine formulation with a reactive diluent was cured at full scale in an industrial coil-coating production facility. Evaluation of the final film properties showed that the coating fulfills the specification of conventional polyester/melamine coil-coating systems. / QC 20100817

<p>På SSAB i Borlänge har man upptäckt att avgaser från färgen förorenar ugnarna vid härdning. Avgaserna består av lösningsmedel och andra flyktiga föreningar som sedan förkolnas och faller ner på lackerade plåtband. För att komma runt det här problemet har SSAB tillsammans med Akzo Nobel Industrial Finishes AB, i Gamleby, tillverkat en färg som inte ska ge ifrån sig något lösningsmedel och på så sätt minska bildandet av föroreningar i ugnarna. Färgen heter NOVA GreenCoat och innehåller rapsmetylester, RME, som är ett reaktivt lösningsmedel och ska binda till bindemedlet i färgen och på så sätt hindras från att avgå vid härdning.</p><p>Syftet har varit att undersöka om en viss metod fungerar bra för att samla upp avgaser vid härdning. Avgaserna analyserades med GC-MS och härdningen studerades med FTIR. Arbetet har utförts både i Borlänge och i Gamleby.</p><p>Metoden för uppsamling av avgaserna visade sig fungera, dock inte särskilt effektivt. Den skulle därför behöva optimeras.</p><p>Härdningen kunde till viss del följas med hjälp av FTIR. Förändring i IR-spektrumet syntes för hydroxyltoppen vid cirka 3500 cm^-1. En skillnad kunde ses för en topp vid 2858 cm^-1 som uppkom i det ohärdade materialet innehållande RME, men den försvann under härdning. Toppen ökade med ökad mängd RME och syntes inte alls för de prover som inte innehöll RME.</p><p>Samtliga gjorda analyser indikerade att RME avgick vid härdning. Vid analys med GC-MS kunde de föreningar som avgick från RME identifieras som: metyl-14-metyl pentadekanoat och/eller metyl hexadekanoat, olika former av metyl oktadekanoat samt olika former av metyl eikosanoat. Andra föreningar från klarlacken som avgick var lösningsmedel x och y samt i två av proverna hexametoximetylmelamin, HMMM.</p> / <p>Problems with exhaust gases from paint that contaminates the ovens have been discovered at SSAB in Borlänge.  The exhaust gases contain solvents and other volatiles that vaporize from the paint and later on carbonize and fall down on the next coming sheets. SSAB and Akzo Nobel Industrial Finishes AB have developed a paint that is not supposed to vaporize any solvents and therefore reduce the contaminations of the ovens. The paint is called NOVA GreenCoat and contains rapeseed methyl ester, RME. RME is a reactive solvent that is supposed to react with the binder in the paint and therefore be prevented from leaving during thermal cure.</p><p>The purpose was to investigate whether a specific method worked well, for collecting the exhaust gases during thermal cure, or not. The collected exhaust gases were analyzed by using GC-MS and the cure was studied with FTIR. The work was executed both in Borlänge and Gamleby.</p><p>The method for collecting the exhaust gases worked, unfortunately it wasn’t particularly effective. It therefore needs to be optimized.</p><p>The cure could partially be studied by using FTIR. Changes in the IR-spectrum could be followed by looking at the hydroxyl peak at approximately 3500 cm^-1. A certain difference was observed for a peak at 2858 cm^-1 that appeared in the uncured material containing RME. The peak disappeared during cure. It increased with increased amount of RME and could not be observed at all for the samples that did not contain RME.</p><p>All the analyzed samples indicated that RME vaporize during cure. When analyzed with GC-MS the volatiles that vaporize from RME were identified as: hexadecanoic acid methyl ester and/or penta decanoic acid methyl-14-methyl ester, different forms of octadecanoic acid methyl ester and different forms of eicosanoic acid methyl ester. Other volatiles that vaporize from NOVA GreenCoat were solvent x and solvent y and for two of the samples hexa metoxy methyl melamine, HMMM, was also found.</p>

På SSAB i Borlänge har man upptäckt att avgaser från färgen förorenar ugnarna vid härdning. Avgaserna består av lösningsmedel och andra flyktiga föreningar som sedan förkolnas och faller ner på lackerade plåtband. För att komma runt det här problemet har SSAB tillsammans med Akzo Nobel Industrial Finishes AB, i Gamleby, tillverkat en färg som inte ska ge ifrån sig något lösningsmedel och på så sätt minska bildandet av föroreningar i ugnarna. Färgen heter NOVA GreenCoat och innehåller rapsmetylester, RME, som är ett reaktivt lösningsmedel och ska binda till bindemedlet i färgen och på så sätt hindras från att avgå vid härdning. Syftet har varit att undersöka om en viss metod fungerar bra för att samla upp avgaser vid härdning. Avgaserna analyserades med GC-MS och härdningen studerades med FTIR. Arbetet har utförts både i Borlänge och i Gamleby. Metoden för uppsamling av avgaserna visade sig fungera, dock inte särskilt effektivt. Den skulle därför behöva optimeras. Härdningen kunde till viss del följas med hjälp av FTIR. Förändring i IR-spektrumet syntes för hydroxyltoppen vid cirka 3500 cm-1. En skillnad kunde ses för en topp vid 2858 cm-1 som uppkom i det ohärdade materialet innehållande RME, men den försvann under härdning. Toppen ökade med ökad mängd RME och syntes inte alls för de prover som inte innehöll RME. Samtliga gjorda analyser indikerade att RME avgick vid härdning. Vid analys med GC-MS kunde de föreningar som avgick från RME identifieras som: metyl-14-metyl pentadekanoat och/eller metyl hexadekanoat, olika former av metyl oktadekanoat samt olika former av metyl eikosanoat. Andra föreningar från klarlacken som avgick var lösningsmedel x och y samt i två av proverna hexametoximetylmelamin, HMMM. / Problems with exhaust gases from paint that contaminates the ovens have been discovered at SSAB in Borlänge.  The exhaust gases contain solvents and other volatiles that vaporize from the paint and later on carbonize and fall down on the next coming sheets. SSAB and Akzo Nobel Industrial Finishes AB have developed a paint that is not supposed to vaporize any solvents and therefore reduce the contaminations of the ovens. The paint is called NOVA GreenCoat and contains rapeseed methyl ester, RME. RME is a reactive solvent that is supposed to react with the binder in the paint and therefore be prevented from leaving during thermal cure. The purpose was to investigate whether a specific method worked well, for collecting the exhaust gases during thermal cure, or not. The collected exhaust gases were analyzed by using GC-MS and the cure was studied with FTIR. The work was executed both in Borlänge and Gamleby. The method for collecting the exhaust gases worked, unfortunately it wasn’t particularly effective. It therefore needs to be optimized. The cure could partially be studied by using FTIR. Changes in the IR-spectrum could be followed by looking at the hydroxyl peak at approximately 3500 cm-1. A certain difference was observed for a peak at 2858 cm-1 that appeared in the uncured material containing RME. The peak disappeared during cure. It increased with increased amount of RME and could not be observed at all for the samples that did not contain RME. All the analyzed samples indicated that RME vaporize during cure. When analyzed with GC-MS the volatiles that vaporize from RME were identified as: hexadecanoic acid methyl ester and/or penta decanoic acid methyl-14-methyl ester, different forms of octadecanoic acid methyl ester and different forms of eicosanoic acid methyl ester. Other volatiles that vaporize from NOVA GreenCoat were solvent x and solvent y and for two of the samples hexa metoxy methyl melamine, HMMM, was also found.