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Low NOx coal burner temperature profile evaluationSmit, Dewan January 2016 (has links)
A dissertation submitted to the Faculty of Engineering and the Built Environment, University of the Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering.
Johannesburg 2016 / Stringent worldwide emissions legislation, the drive to lower carbon emissions, together with the ever increasing demand to preserve the environment has led to a considerable demand for cleaner and more efficient coal combustion technologies. A primary technology for the reduction of emissions of oxides of nitrogen (NOx) is the installation of low NOx coal combustion burners. Extensive research into various burner characteristics and, in particular, the aerodynamic characteristics required to improve combustion performance of low NOx coal burners has been extensively undertaken and is ongoing.
In this work the aerodynamic behaviour of a full-scale, aerodynamically staged, single low-NOx coal burner was numerically investigated. The objective of the study was to develop a single low NOx burner CFD model in Ansys Fluent, to better characterize and understand the flame shape in terms of the temperature profile achieved. CFD serve as an additional tool to assist with plant optimization, design proposals and occurrence investigations. To have confidence in the single burner coal combustion CFD model, the results of the model were compared to data obtained from an existing operational low NOx burner on site during a pre-defined load condition. To further improve on the theoretical CFD combustion model, drop tube furnace (DTF) experiments have been done to calculate the single rate Arrhenius kinetic parameters (pre-exponential factor and activation energy) for coal devolatilization and char combustion of the specific South African coal used.
The combustion CFD simulations showed with a lower than design air flow through the burner, a reduced amount of swirl was achieved. This reduced amount of swirl produces a jet like flame and influences the way in which the combustion species are brought together. Under these operating conditions the flame distance from the burner mouth was predicted to be 1.2 (m). A very promising result was obtained through CFD and compared well with the in-flame temperature measurement obtained through the burner centre-line of approximately 1.4 (m). In an attempt to improve the aerodynamic profile of the burner under the same operating conditions the swirl angle on the tertiary air (TA) inlet was increased. The increased swirl on the TA inlet of the burner showed an improvement on the aerodynamic profile and had a significant impact on the temperature distribution within the flame. The increased swirl resulted in an improved flame distance of approximately 0.5 (m) from the burner mouth. The effect of increased swirl on the temperature profile of the flame displayed the aerodynamic dependence of the low NOx burner on combustion performance. / MT2017
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