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Industrial waste minimisation in South Africa : a case study in the textile and metal finishing sectors.Reiner, Monika. January 2002 (has links)
Environmental legislation is becoming more stringent as people are realising the need for
conservation and a reduction of environmental degradation in order to facilitate sustainable
development. To ease legislative pressures, companies need to work together in symbiotic networks,
whereby co-operation between companies results in far more innovative practices than if the
companies acted individually. Success in an industrial network is largely dependent on cleaner
production, where industries seek to redirect from waste treatment to waste minimisation. Cleaner
production has already received international recognition and waste minimisation initiatives have
been used as a tool of cleaner production. Two polluting industrial sectors within South Africa, the
textile and metal finishing sectors, were chosen to investigate waste minimisation concepts. One
company from each sector was used as a case study. The dissertation followed company network
identification, potential to participate within an industrial symbiotic network, and waste
minimisation opportunities. Suppliers and buyers, up and down the product line were identified.
Relationships with these partners should be advanced such that environmental concerns are at the
forefront of any decision-making. In light of developing industrial networks and maintaining
symbiotic relationships, the company's potential was investigated by interviewing employees of
various ranks. Both companies were partially suited to participate within an industrial symbiotic
network and company-specific barriers were identified, such as ineffective internal communication.
The waste minimisation investigation followed a four-phase approach of planning and organisation;
pre-assessment; assessment; and feasibility study. In both the companies investigated, water savings
were identified as the waste minimisation focus area with potential for improvement. In total,
potential water savings of over R80 000 per annum were identified. In the textile company, the
weaving department and bleach house were further investigated. Cloth weaving errors were
attributed to machine stops, as each stop has the potential to result in a cloth fault. In the bleach
house the potential existed to reduce the number of rinse tanks. Although a modem and automated
process, the plating plant in the metal finishing company was identified as having potential waste
minimisation opportunities. Of particular interest was the reduction of solution carry over from the
plating tanks into subsequent tanks. Extended drip times were investigated. Additional waste
minimisation opportunities included repairing pipe leaks, replacing the degreasing solvent,
trichloroethylene, with a less harmful cleaning agent and establishing a symbiotic relationship with
the oil supplier, Castrol. Over and above the main waste minimisation opportunities highlighted,
other recommendations and potential savings were identified. Each case study emphasises that
simple waste minimisation initiatives, without expending capital, reduce demands on natural
resource, such as water, and benefit the company financially. Successful waste minimisation leads to
further cleaner production initiatives, which may then initiate better network interactions with the
further potential of promoting sustainable development. / Thesis (M.Sc.Eng.)-University of Natal, Durban, 2002.
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An investigation of a waste minimisation club for the metal finishing industry.Thambiran, Namo. January 2002 (has links)
Take care how you place your moccasins upon the earth, step with care, for the faces of the
future generations are looking upfrom the earth waitingfor their turnfor life - Lyoru, 1988
Increasing levels of pollution and the increase in demand for water and other resources by
industry led to a number of policies and regulations being developed and revised in South
Africa. According to the Constitution of the Republic of South Africa (Act 108 of 1996),
everyone has the right to an environment that is not harmful to health or wellbeing. In order to
have the environment protected and sustained for future use, it became necessary to move away
from the traditional fragmented approach to pollution and waste management and focus on an
integrated strategy aimed at achieving a balance between ecological sustainability and socioeconomic
development.
In the Durban Metropolitan Area (DMA) , the Durban Metropolitan Council (Metro)
incorporated pollution prevention in their bylaws, which contained stringent discharge limits for
heavy metal concentrations. This posed a potential problem for metal fmishers who were
concerned about complying with these discharge standards. In addition, the metal finishing
industry was considered to be a significant contributor to the pollution load in the DMA, and
therefore needed to find suitable solutions to dealing with environmental problems, especially
waste management. Waste minimisation was believed to be a good tool for this industry to
utilise in order to reduce its pollution load. It was seen from the literature and case studies from
international initiatives that waste minimisation results in an improvement in process efficiency
and reductions in production costs and environmental impacts, generally at minimal costs.
A waste minimisation club was initiated for the metal finishing industry in the DMA in June
1998. The club consisted of twenty-nine members of which the majority were small and
medium sized companies. The club was run over a period of thirty months. A core group of
sixteen companies actively participated in the activities of the club.
During the period of investigation, a total of 391 waste minimisation options were identified for
club members and 147 of these options were implemented. This resulted in a total financial
saving in excess of R 4 million for the duration of the club's existence. The saving represents
combined savings in water, chemicals, metals, energy, effluent treatment, and waste disposal.
Corresponding environmental benefits were achieved including a reduced demand for water,
reduced toxicity of effluent from chemical and metal reduction, and a reduction in energy
requirements.
Four companies were investigated in detail and presented as case studies. These companies
showed that the payback on implementing waste minimisation options was mostly immediate.
The size of the companies was not critical in determining the level of success from running
waste minimisation programmes. Success depended mainly on commitment from companies
and motivation of project champions. It was found that the greatest barriers to implementing waste minimisation, as identified by
companies, were a lack of time, resources, and commitment. Companies joined the club mainly
for benefit of reducing costs and complying with legal standards.
Aside from successfully raising awareness and promoting the concept of waste minimisation,
the waste minimisation club also resulted in an improvement in the relationship between the
metal finishing industry and the Metro, and among club members.
Based on the results achieved by club members, and from managing the club, it was evident that
the club was effective in promoting waste minimisation in industry. For the future running of
clubs, it is recommended that waste minimisation assessment training be given to all employees
of a company. It would also be more useful if companies reported savings on a more regular
basis and more formally. In addition it is recommended that club membership should be limited
to between ten and fifteen companies to facilitate improved management of the club. / Thesis (M.Sc.Eng.)-University of Natal,Durban, 2002.
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Thermodynamic environmental fate modelling.Vorenberg, Daniel. January 2002 (has links)
The labelling of methyl tertiary butyl ether (MTBE), an oxygenate additive used extensively in
gasoline blending, as an environmentally harmful chemical has led to the banning and
subsequent phasing-out of this additive in California (USA). In response, the global petroleum
industry is currently considering replacement strategies, which include the use of tertiary amyl
methyl ether (TAME) or ethanol. Subsequently, SASOL (South African Coal and Oil Limited),
a local petrochemical company, in its capacity as an environmentally responsible player in the
global petroleum and aligned chemical markets, has commissioned this investigation into the
environmental fate of the fuel oxygenates: TAME, ethanol and MTBE.
In order to evaluate the environmental fate of the oxygenates, this dissertation has formed a
three-tiered approach, using MTBE as a benchmark. The first tier assessed the general fate
behaviour of the oxygenates using an evaluative model. A generic evaluative model, developed
by Mackay et al. (l996a), called the Equilibrium Criterion (EQc) model was used for this
purpose. This fugacity based multimedia model showed MTBE and TAME to have similar
affinities for the water compartment. Ethanol was demonstrated to have a pre-disposition for the
air compartment. Parameterisation of the EQC model to South African conditions resulted in
the development of ChemSA, which reiterated the EQC findings.
The second tier quantified the persistence (P), bioaccumulation (B) and long-range
transport (LRT) potential of the additives. This tier also included a brief toxicity (T) review.
MTBE and ethanol were demonstrated to be persistent and non-persistent, respectively,
according to three threshold limit protocols (Convention on the Long Range Trans-boundary
Air Pollution Persistent Organic Chemical Protocol; the United Nations Environment
Programme Global Initiative; and the Track 1 criteria as defined by the Canadian Toxic
Substances Management Policy, as referred to by the Canadian Environmental Protection
Act 1999). These protocols were not unanimous in the persistence classification of TAME.
Further investigation of persistence was conducted using a persistence and long-range transport
multimedia model, called TaPL3, developed by Webster et al. (1998) and extended by
Beyer et al. (2000). TaPL3 reiterated the conclusions drawn from the threshold limit protocols,
indicating that TAME's classification worsened from non-persistent to persistent on moving
from an air emission to a water emission scenario. This served to emphasise the negative water compartment affinity associated with TAME. Using classification intervals defined by
Beyer et al. (2000), TaPL3 demonstrated that the long-range transport potential of the
oxygenates increased in the order of TAME, ethanol and MTBE; however, it was concluded
that none of the oxygenates were expected to pose a serious long-range transport threat.
Bioaccumulation was not expected to be a pertinent environmental hazard. As expected, the
oxygenates were dismissed as potential bioaccumulators by the first level of a screening method
developed by Mackay and Fraser (2000); as well as by the threshold limit protocols listed
above. Simulation of biomagnification, using an equilibrium food chain model developed by
Thomann (1989), demonstrated that none of the oxygenates posed a biomagnification threat. A
review of toxicity data confirmed that none of the three oxygenates are considered particularly
toxic. LDso values indicated the following order of increasing toxicity: ethanol, MTBE and
TAME.
The third tier focussed on oxygenate aqueous behaviour. A simple equilibrium groundwater
model was used to analyse the mobility of the oxygenates in groundwater. TAME was found to
be 21 % less mobile than MTBE. Ethanol was shown to be very mobile; however, the
applicability of the equilibrium model to this biodegradable alcohol was limited. An analysis of
liquid-liquid equilibria comprised of oxygenate, water and a fuel substitution chemical was
performed to investigate fuel-aqueous phase partitioning and the co-solvency effects of the
oxygenates. Ethanol was shown to partition appreciably into an associated water phase from a
fuel-phase. Moreover, this alcohol was shown to act as a co-solvent drawing fuel chemicals into
the water phase. MTBE was found to partition sparingly into the water phase from a fuel-phase,
with TAME partitioning less than MTBE. Neither ether was shown to act as a co-solvent.
It was concluded that TAME and ethanol pose less of a burden to the environment than MTBE.
Ethanol was assessed to be environmentally benign; however, it was concluded that ethanol's
air compartment affinity and the extent of its co-influence on secondary solutes justified the
need for further investigation before its adoption as a fuel additive. This project showed
sufficient variation in the environmental behaviour of TAME and MTBE to justify the
abandonment of the axiom that MTBE and TAME behave similarly in the environment.
However, as MTBE is a significant water pollutant, and TAME has been shown to share a
similar water affinity, it is cautiously recommended that the assumption of environmental
similarity be discarded, except for the water compartment. / Thesis (M.Sc.Eng.)-University of Natal, Durban, 2002.
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Waste water treatment of effluents from corn processing plant.Ndlovu, Vuyani. January 2013 (has links)
South Africa is facing numerous challenges that pertain to increasing water deficit and pollution of water resources. Only 40 out of 821 wastewater treatment works in South Africa achieved Green Drop certifications in the 2010 Green Drop assessments (DWA, 2011). This is not only threatening net water availability but also human health. South African water sources are comprised of 77 % surface water, 14 % return flows and 9 % groundwater (van Vuuren, 2009). This study was therefore intended to explore the quality, quantity and treatability of corn wet milling effluent resulting from Tongaat Hulett Starch Pty Ltd (THS) operations.
THS is a major producer of corn derived starch and glucose in Africa. Amongst its three corn wet milling plants in Gauteng (Kliprivier, Germiston and Meyerton) and one in Western Cape (Bellville), 600000 tonnes of maize were processed in the 2011/2012 financial year.
The objective of the study was to establish the wastewater footprint of the corn wet milling process. To achieve this, qualitative and quantitative characterisation studies were completed on effluents generated from the Germiston and Meyerton corn wet milling plants, respectively. This characterisation study was focused on volumetric and organic load analyses of the various sections of the corn wet milling process. A full scale anaerobic digestion treatability study of the Meyerton plant effluent was also conducted.
The study results indicated that the combined effluent discharged to the Municipal sewer averaged between 2.9 and 3.1 m3/tonne of corn processed. The effluent generated resulted in an average chemical oxygen demand (COD) concentrations of between 6211 and 7790 mg/L, with suspended solid concentrations of between 635 and 899 mg/L. From the full scale anaerobic treatability study, a minimum of 87 % COD removal at organic volumetric loading rates (OLR) of between 0.3 and 3.9 kg COD/m3.d was achieved.
It was concluded that corn wet milling effluent can be categorised as high strength in terms of COD concentrations. This type of effluent proved to be amenable to anaerobic digestion treatment. Anaerobic pretreatment of corn wet milling effluent can proportionately reduce pollution loading into the receiving municipal conventional wastewater treatment systems. / Thesis (M.Sc.Eng.)-University of KwaZulu-Natal, Durban, 2013.
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An investigation into factors increasing contamination risk posed by fuel storage facilities and concomitant methods to mitigate these risks.Pfotenhauer, Torin. 23 September 2013 (has links)
Light Non-Aqueous Phase Liquids (LNAPLs) are used throughout the world for numerous applications,
the most well-known being automotive fuels, such as petrol and diesel. The widespread production,
distribution, storage and use of LNAPLs results in the ubiquitous occurrence of spillage to ground (Geller
et al, 2000). Considering the hazardous nature of most LNAPLs due to their explosive and toxic
characteristics, releases of LNAPLs to ground have well documented human health and ecological
consequences.
The occurrence of leaking underground and above-ground storage tanks at service stations and consumer
installations is a common cause of contamination; and is described in literature for various countries of
the world (Dietz et. al., 1986; Moschini et al, 2005; Mulroy and Ou, 1997; Harris, 1989; The Institute of
Petroleum, 2002).
Little failure data are however available for the South African context. In addition to this, data
concerning the location and characteristics of sites storing LNAPLs in South Africa is similarly scarce.
The study analysed data from three sources, namely the eThekwini Fire and Emergency Services data,
GIS data and data from a local consultancy, in order to determine whether certain factors increased
contamination risk posed by these facilities. The results indicated that contamination may be a result of
numerous factors, but primarily line and tank failure. The type of installation was also found to have a
significant influence on whether a site would be contaminated or not.
In addition to the above, the results indicated that certain circumstances increase the severity of loss.
The results indicated the need for more investigation to be performed into contamination as a result of
LNAPL loss to ground, and the need for protective measures to be implemented for high risk sites where
the likelihood and severity of a potential loss is high. Focus should then be centred on the probability of
failure of non-ferrous pipework and GRP tanks to ensure adequate protective mechanisms are in place in
the event of a failure of this newer infrastructure.
In addition, a review of regulatory control of LNAPL storage in South Africa and the eThekwini
Municipality, with reference to the international context, indicated the need for a specific department
within the local government structure that manages LNAPLs with the objective of reducing
contamination incidents.
The continued use of underground storage of LNAPLs will always present a risk of failure/contamination
due to the unseen nature of the installations and related infrastructure. It is this risk that requires
regulatory management. Details of contaminated sites in South Africa should be within the public
domain. / Thesis (M.Sc.Eng.)-University of KwaZulu-Natal, Durban, 2011.
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The development of a method for the inclusion of salinity effects into environmental life cycle assessments.Leske, Anthony. January 2003 (has links)
The work presented in this thesis stemmed out of the apparent lack of a method for incorporating salinity effects into environmental life cycle assessments. Salination of the water resources is a well-known problem in South Africa, and is of strategic concern. Any environmental decision support. tool that does not allow the evaluation of salinity effects therefore has limited applicability in the South African context. The starting-point for the work presented in this thesis was to evaluate existing impact categories, and the characterisation models used to calculate equivalency factors for these impact categories, in an attempt to incorporate salinity effects into existing categories and/or characterisation models. The types of effects that elevated (above normal background levels) dissolved salt concentrations have on the natural and man-made environment were evaluated, and it was concluded that, although there was some overlap with existing impact categories, some of the salinity effects could not be described by existing impact categories. It was also concluded that there are clear and quantifiable causal relationships between releases to the environment and salinity effects. A separate salinity impact category was therefore recommended that includes all salinity effects, including; aquatic ecotoxicity effects, damage to man-made environment, loss of agricultural production (livestock and crops), aesthetic effects and effects to terrestrial fauna and flora. Damage to the man-made environment is evaluated in terms of effects on equipment and structures, interference with processes, product quality and complexity of waste treatment, and is used as an indicator for the environmental consequences derived from the caused additional activity in the man-made environment. Once a conceptual model for a separate salinity impact category had been formulated, existing characterisation models were evaluated to determine their applicability for modelling salinity effects. Salination is a global problem, but generally restricted to local or regional areas, and in order to characterise salinity effects, an environmental fate model would be required in order to estimate salt concentrations in the various compartments, particularly surface and subsurface water. A well-known environmental fate and effect model was evaluated to determine if it could be used either as is, or in modified form to calculate salinity potentiaIs for LCA. It was however concluded that the model is not suitable for the calculation of salinity potentials, and it was therefore decided to develop an environmental fate model that would overcome the limitations of existing model, in terms of modelling the movement of salts in the environment. In terms of spatial differentiation, the same approach that was adopted in the existing model was adopted in developing an environmental fate model for South African conditions. This was done by defining a aunit South African catchmenta (including the air volume above the catchment), which consists of an urban surface; rural agricultural soil (and associated soil moisture); rural natural soil (and associated moisture), groundwater (natural and agricultural) and one river with a flow equal to the sum of the flows of all rivers in South Africa, and a concentration equal to the average concentration of each river in the country. A non steady-state environmental fate model (or, hydrosalinity model) was developed that can predict environmental concentrations at a daily time-step in all the compartments relevant to the calculation of salinity potentials. The environmental fate model includes all the major processes governing the distribution of common ions (sodium, calcium, magnesium, sulphate, chloride and bicarbonate) in the various compartments, and described as total dissolved salts. The effect factors used in the characterisation model were based on the target water quality ranges given by the South African Water Quality Guidelines in order to calculate salinity potentials. The total salinity potential is made up of a number of salinity effects potentials, including; damage to man-made environment, aquatic ecotoxicity effects, damage to man-made environment, loss of agricultural production (livestock and crops), aesthetic effects and effects to terrestrial fauna and flora. The total salinity potentials for emissions into the various initial release compartments are shown in the table below. Initial release compartment Atmosphere River Rural natural surface Rural agricultural surface Total salinity potential (kg TDS equJkg) 0.013 0.16 0.03 1.00 The salinity potentiaIs are only relevant to South African conditions, and their use in LeA in other countries may not be applicable. This, in effect, means that the life cycle activities that generate salts should be within the borders of South Africa. It has been recognised that the LCA methodology requires greater spatial differentiation. Salination is a global problem, but generally restricted to local or regional areas on the globe, and it is foreseen that local or regional salinity potentials would need to be calculated for different areas of the earth where salinity is a problem. The LCA practitioner would then need to know something about the spatial distribution of LCA activities in order to apply the relevant salinity potentials. The LCA practitioner should also take care when applying the salinity potentials to prevent double accounting for certain impacts. Currently, this is simple because no equivalency factors exist for common ions, or for total dissolved salts as a lumped parameter. The distribution of salinity potentials, which make up the total salinity potential, appears to be supported by the environmental policies and legislation of South Africa, in which irrigation using saline water is listed as a controlled activity, and subject to certain conditions. The major recommendations regarding further work are focussed on the collection of data that will allow further refinement of the model, and to decrease the uncertainty and variability associated with the results. The values of the published equivalency factors are dependent on the mathematical definition of the local or regional environment, and these values have been calculated for Westem European conditions. Equivalency factors may vary by several orders of magnitude, depending on how the local or regional conditions have been defined. It is therefore recommended that the model developed in this work ultimately be included into a global nested model that can be used to calculate equivalency factors for other compounds, including heavy metals and organic compounds. This would result in equivalency factors for all compounds that are relevant to South Africa. / Thesis (Ph.D.)-University of Natal, Durban, 2003.
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