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Dynamic modelling of anaerobic digestion of Fischer-Tropsch reaction water.Lees, Crispian McLintock. 26 September 2014 (has links)
Fischer-Tropsch Reaction Water (FTRW) is a high organic strength wastewater produced as a by-product in
Sasol’s Fischer-Tropsch Reactors. Typically it has an organic load of 18000 mgCOD/L and is highly acidic
with a pH of approximately 3.8. It is deficient in nutrients (N and P and other micronutrients).
This dissertation deals with the biological and physico-chemical model development of a dynamic anaerobic
digestion model, and explores two different approaches to representing the physico-chemical processes that
complement and interact with the bioprocesses. The performances of the resultant two dynamic models (ADFTRW1
& AD-FTRW2) were compared in order to assess to what extent the more detailed and rigorous
ionic speciation modeling in AD-FTRW2 addressed the shortcomings attributed to the simplified physicochemical
modeling in AD-FTRW1.
The ionic speciation model used in AD-FTRW2 uses a classic equilibrium formulation along the same lines
as in the UCTADM2 model for anaerobic digestion of municipal wastewater sludges (Brouckaert et al.,
2010), while AD-FTRW1 uses a simplification of the approach developed by Musvoto et al. (2000) in order
to represent short chain fatty acid (SCFA) dissociation and the weak acid base chemistry of the inorganic
carbon system.
A 44 day extract from a 700 day laboratory-scale dataset (Van Zyl et al. 2008) was used as the basis for
comparing the models. During this period the membrane bio-reactor was subjected to varying flow and load
conditions. To validate the models, the experimentally measured and model predicted process variables of
reactor alkalinity, reactor pH, biogas production and effluent SCFA concentration were compared.
It was found that AD-FTRW2 provided superior agreement with pH data, but predictions of alkalinity, gas
production rate and effluent short-chain fatty acids were not significantly improved in AD-FTRW2 relative
to AD-FTRW1. This outcome was hypothesized since pH is strongly dependent on physico-chemical
processes such as ionic interactions in solution and gas exchange which were the components to the models
(AD-FTRW1 versus AD-FTRW2) which differed most significantly. Alkalinity, which is also highly
influenced by physico-chemical model representations showed substantial improvement however statistical
analysis could not show this improvement to be significant. The other two variables that were compared,
biogas production and effluent SCFA concentration, displayed very similar agreement with experimental
data. These variables depend more on mass balance effects and biological kinetics and were therefore not
significantly altered by the more rigorous handling of aqueous chemistry in AD-FTRW2. It was concluded
that AD-FTRW2 constitutes an improvement in model predictive power over AD-FTRW1 at a small cost in
computing time. / Thesis (M.Sc.Eng.)-University of KwaZulu-Natal, Durban, 2013.
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Possible applications for vacuum pyrolysis in the processing of waste materialsDe Jongh, Willem Adriaan 04 1900 (has links)
Thesis (MScEng)--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: Current global trends in government, industry and popular OpInIOn indicate that
recycling will become essential in the future. Vacuum pyrolysis is a new technology
with many recycling applications that have not yet been investigated. This study is a
contribution towards the better understanding of the vacuum pyrolysis process and
also towards finding possible economically favourable recycling applications.
A batch operated tube furnace, which allowed the controlled heating of different
materials in a vacuum, was designed and built. The gases and vapours passed though
a series of progressively colder vacuum traps, condensing the vapours for further
study. The products from the process are charcoal, oil, an aqueous phase and noncondensable
gases. The charcoal and oils' possible economic values (R2500-
R5000/ton of charcoal, while the plant product oil can be sold as a low sulphur fuel,
with a retail value of approximately R1.42 per litre) were determined along with the
oils' chemical composition.
Several possible feedstocks were studied, including intruder plant species, leather
wastes, sewage sludge and a simplified representation of municipal solid waste. The
three intruder plants studied were Kraalbos (Galenia africane), Scholtzbos (pteronia
pallens) and Asbos (Psilocaolon absimile). These plants yielded 40%, 42% and 48%
(charcoal per kilogram dry feedstock) respectively at their maximum oil yield
temperatures of 380°C, 480°C and 450°C respectively. The maximum oil yields were
36%, 32% and 20% respectively (also on a dry feedstock basis). It was found that the
plants with ash contents below 10% yielded commercially competitive charcoal, and
that all of the plants yielded oils with heating values in the range of 24MJ/kg,
containing several high value compounds. Asbos was the only plant that did not
produce usable charcoal, as its ash content of 40% was double that of commercial
charcoals.
The leather wastes represent a previously unrecognised application of the technology
that could bring huge financial rewards to the tanning industry and could provide a
more environmentally friendly alternative to lined landfilling. The cost of landfilling for a medium sized tannery can be as high as RIOOO 000 a year. Apart from the
volume reductions achieved (up to a factor 8) it was found that landfilling might be
totally avoided if the chrome contained in the charcoal product could be extracted and
reused.
Sewage sludge was studied, as it is a hazardous waste that requires costly disposal in a
lined landfill. It was revealed that volume reductions of up to a factor 3.5 were
possible with corresponding charcoal and oil yields of 40% and 38% respectively at
500°C. It was also found that the charcoal product could be used as compost, which
would then turn a costly waste into a commodity product. The oil from both the
leather and sewage sludge had high energy values (26.7MJ/kg and 30.9MJ/kg
respectively) and might either be sold as a bunker fuel or used in the process as a
make-up heat source. The value of the oil depends on the problems posed by the oils'
high nitrogen content (±5%-6%).
A further study was also made of the co-pyrolysis of PVC and wood to determine the
interaction between the feedstocks and as a simplified representation of municipal
solid wastes. It was found that the HCI released from the PVC caused acid hydrolysis
of the wood and led to lower charcoal (reduced from 32.6% to 29.7% on dry
feedstock basis, at the maximum co-pyrolysis oil yield temperature of 460°C) and
much higher oil yields (42.4% for the co-pyrolysis compared to 23.6% for the plant
material at 460°C). An existing computer program (CEA by Gordan and McBride)
was also employed in order to find explanations for some of the vacuum pyrolysis
results.
Although large specialist vacuum pyrolysis plants have been designed in the past
(mostly to dispose of used tyre waste) it will be necessary to determine the process
economics for small-scale applications if the technology is to be applied at the source
of the problem. Overall vacuum pyrolysis appears to be a very promising technology
that could solve many waste problems in an environmentally friendly and
economically beneficial manner. / AFRIKAANSE OPSOMMING: Hedendaagse neigmgs in regenng, industrie en populêre opirue toon dat
hergebruikstegnologieë al hoe meer noodsaaklik sal word in die toekoms. Vakuum
pirolise is 'n nuwe tegnologie met vele moonlike hergebruik toepassings wat nog nie
bestudeer is nie. Hierdie studie is 'n bydrae tot 'n dieper begrip van vakuum pirolise
en ook tot die verdere soeke na nuwe toepassings vir die tegnologie.
'n Enkellading buis-oond, wat die beheerde verhitting van verskillende materiale in
vakuum toegelaat het, is ontwerp en gebou. Die gevormde gasse en dampe het deur 'n
progressief kouer reeks van vakuum valle beweeg waar dit vir verdere studie
gekondenseer en opgevang is. Die produkte van die proses is houtskool, olie, 'n
waterryke fase en nie-kondenseerbare gasse. Die houtskool en olie se moontlike
waarde (R2500-R5000/ton houtskool, terwyl die plant produk olie verkoop kan word
as 'n lae swael verhittings olie met 'n kleinmaat kommersieële verkoopswaarde van
R1.42/1), saam met die chemiese samestelling van die olie fase, is bepaal.
Die vakuum pirolise van verskeie moontlike voerstowwe is bestudeer, insluitende
indringerplante, leerafval, rioolslyk en 'n vereenvoudigde voorstelling van munisipale
afval. Die drie plant spesies wat bestudeer is, is: Kraalbos (Galenia africane),
Scholtzbos (Pteronia pal/ens) en Asbos (Psilocaolon absimile). Die plante het
opbrengste van 40%, 42% en 48% (houtskool per kilogram droë voerstof)
onderskeidelik gelewer by elk van die plante se maksimum olie opbrengs temperature
van 380°C, 480°C en 450°C onderskeidelik. Die maksimum olie opbrengste was
36%, 32%, 20% (olie per kilogram droë voerstof) vir die onderskeie plante. Daar is
bevind dat die plante met as-inhoude van minder as 10% kommersieel kompeterende
houtskool gelewer het. Dit is ook gevind dat die olie van al die plante
verbrandingswaardes in die orde van 24MJ/kg lewer en dat die olies ook verskeie
waardevolle chemikalieë bevat. Asbos was die enigste van die bestudeerde plante wat
nie maklik bruikbare houtskool gelewer het nie. Die Asbos houtskool was minder
bruikbaar as gevolg van die uiters hoë as-inhoude van tot 40% met gevolglike lae
energie waarde. Die vakuum pirolise van leerafval is 'n toepassing wat nog nie voorheen ondersoek is
nie. Dit kan moontlik lei tot groot finansiële voordele vir die leerlooi industrie en kan
ook 'n meer omgewingsvriendelike alternatief tot belynde afval storting bied. Die
koste verbonde aan die storting van leer afval van 'n medium grootte looiery kan tot
R1000 000 per jaar beloop. Behalwe vir die volume verkleining behaal (tot 'n faktor
8), is daar ook gevind dat afvalstorting totaal vermy kan word as die hoë hoeveelheid
chroom (12% van die houtskool) uit die houtskool verwyder en hergebruik kan word.
Rioolslyk is ook bestudeer, siende dat dit ook 'n probleem afvalstof is wat teen groot
koste gestort moet word. Die studie het getoon dat volume verkleinings van tot 'n
faktor 3.5 en houtskool en olie opbrengste van onderskeidelik 40% en 38% by 500°C
behaal kan word. 'n Ondersoek van die houtskool het getoon dat dit gebruik kan word
as 'n kompos, wat dan sal beteken dat 'n probleem afvalstof verander word na 'n
omgewingsvriendelike en ekonomies waardevolle produk. Die olie van beide die
rioolslyk en leer het hoë energiewaardes (26.7MJ/kg en 30.9MJ/kg onderskeidelik) en
kan verkoop word as verbrandingsolie of gebruik word in die vakuum pirolise proses
as 'n hulp-hitte bron. Die gebruikswaarde van die olie sal baie afhang van die
probleme wat deur die uiters hoë stikstof-inhoud (±5%-6%) veroorsaak gaan word.
'n Verdere studie van die ko-pirolise van PVC en hout is ook gedoen om die
interaksie tussen die afvalstowwe te bestudeer en ook om as 'n vereenvoudigde
voorstelling van munisipale afval te dien. Daar is gevind dat die HCI wat afkom as
PVC verhit word, suur hidrolise van die houtstrukture veroorsaak en lei tot laer
houtskool (verminder van 32.6% na 29.7% droë voerstofbasis, by die maksimum olie
opbrengs temperatuur van 460°C) en veel hoër olie opbrengste (42.4% vir die kopirolise
in vergelyking met 23.6% vir die plant materiaal by 460°C). 'n Studie van die
energie wat verkry kan word uit die olie en houtskool het getoon dat 16% tot 28%
meer energie verteenwoordig word deur die produkte per kilogram droë voerstof vir
die ko-pirolise proses bo normale vakuum pirolise.
Alhoewel groot spesialis vakuum pirolise aanlegte in die verlede ontwerp is (meestal
vir die verwerking van gebruikte motor buitebande) sal dit nogstans noodsaaklik wees
om die winsgewindheid van kleinermaat prosesse te bestudeer sodat vakuum pirolise by die oorsprong van die afvalstoftoegepas kan word. Dit blyk dat vakuum pirolise 'n
baie belowende tegnologie IS wat verskeie afval probleme op 'n
omgewingsvriendelike en ekonomies winsgewinde wyse kan oplos.
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The adsorption characteristics of precious and base metals on four different ion-exchange resinsEls, Ellis Raymond 12 1900 (has links)
Dissertation PhD--University of Stellenbosch, 2000. / ENGLISH ABSTRACT: Adsorption tests were conducted with four different ion-exchange resins to determine
the equilibrium adsorption of a range of precious and base metals. The adsorption
characteristics were determined for synthetic single metal, as well as for multicomponent
and base metal solutions. The effect of the el- concentration on the
equilibrium adsorption was established for three different Hel concentrations in the
above solutions. From the ion-exchange characteristics determined, a selective
adsorption sequence is proposed for the separation of precious and base metals.
Pure platinum, palladium and gold were dissolved in aqua regia and diluted to 2000
ppm (as metal) in 4M Hel. Ruthenium, rhodium and iridium were dissolved from
pure salts in Hel. A 2000 ppm base metal solution was prepared by dissolving all the
required components, including precious metals, to match an in-plant industrial basemetals
solution composition. For each precious metal the equilibrium adsorption was
determined for a couple of solution concentrations. Data points for adsorption curves
were established by varying the amount of resin added to the test solution of a specific
concentration. The equilibrium solution concentrations were determined by Iep
analysis after 24 hours of exposure, using the bottle-roll technique.
The experimental results obtained indicate a possible process route for the separation
of precious metals with ion-exchange resin. The XAD7 resin is highly selective for
gold from mixed solutions containing precious and base metals. It is also evident that,
with the gold removed from the solution, the A22 resin adsorbs only palladium.
IR200 resin adsorbs only the base metals from the solution. With all other precious
metals removed from the solution (platinum and ruthenium must be extracted by other
means), iridium can be adsorbed from the solution by IRA900 resin which is highly
selective for iridium over rhodium. For all of the anion resins, XAD7, IRA900, and
A22, the chloride concentration of the solution did not have a big effect on the
adsorption capacity. However, the adsorption of base metals on IR200 is sensitive to
chloride concentration, with a rapid reduction in adsorption at higher chloride
concentrations. Statistical models were developed for the adsorption of each of the precious metals,
as well as for the base metal solution. All adsorption data, obtained for a resin
(typically 250 equilibrium data points), was used in the development of the model.
The SPSS statistical software package was used to develop linear regression models.
The interaction between all the input parameters, e.g. the interaction of gold and
chloride ions, was modelled by specifying the product of the gold and the chloride
concentrations as an input variable. The variables that determine the adsorption
quantities were identified.
High solution concentrations of the target adsorption component increase the
adsorption quantity. It has been established that a higher platinum concentration
increases the adsorption quantity of gold on XAD7 resin. However, the adsorption
quantity is reduced at higher ruthenium concentrations. The adsorption quantity of
iridium on IRA900 is reduced with increased rhodium concentration. The adsorption
quantity of palladium on A22 is increased by the presence of rhodium and decreased
by larger concentrations of iridium and platinum. The adsorption of base metals on
IR200 is decreased at higher acid concentrations. Higher concentrations of gold in the
base metal solution also decrease the adsorption quantity of base metals. The model
predicted adsorption of each component compares well with the actual measured
values.
In batch adsorption tests the counter ion is not removed from the resin. The resin
capacity for a specific ion concentration could therefore not be determined. As such,
the adsorption models are only valid for the initial part of the ion-exchange process.
The effect of kinetics on the adsorption was not determined. / AFRIKAANSE OPSOMMING: Adsorpsietoetse is gedoen met vier verskillende ioonuitruilharse om die ewewig
adsorpsie van edelmetale en basismetale te bepaal. Die adsorpsie karakteristieke is
bepaal vir sintetiese enkelmetaal-, meermetaal-, en basismetaaloplossings. Die effek
van die Cl konsentrasie op die ewewigadsorpsie is bepaal vir drie
soutsuurkonsentrasies in al die bogenoemde oplossings. 'n Prosesvloeidiagram vir die
selektiewe adsorpsie van edelmetale en basismetale met behulp van die vier
verskillende ioonuitruilharse word voorgestel.
Suiwer platinum, palladium en goud is opgelos in koningswater en verdun na 2000
dpm (uitgedruk as metaal) in 4 molaar HCl. Rutenium-, rodium- en
iridiumoplossings is verkry deur die oplos van suiwer edelmetaalsoute in HCl. 'n
Basismetaaloplossing van 2000 dpm is voorberei deur die individuele komponente,
wat die edelmetale ingesluit het, in die regte verhouding te kombineer om die
samestelling van 'n industriële basismetaaloplossing te verkry. Vir elke edelmetaal is
die ewewigadsorpsie bepaal vir tipies twee konsentrasies van edelmetaaloplossings.
Verskillende data punte by 'n spesifieke edelmetaalkonsentrasie is bepaal deur die
hoeveelheid hars wat by die toets oplossing gevoeg word te varieer. Die
oplossingkonsentrasies by ewewig is bepaal deur IGP analise na 24 uur blootstelling
met die roterende botteltegniek.
Die resultate wat verkry is dui op 'n moontlike ioonuitruiigebaseerde proses vir die
skeiding van edelmetale. Die XAD hars is selektief vir goudadsorpsie uit gemengde
oplossings wat al die edelmetale, asook basismetale bevat. Dit is ook bevind dat
indien goud uit die gemengde oplossing verwyder word, die A22 hars slegs
palladium adsorbeer uit die oplossing. Die IR200 hars adsorbeer slegs basismetale.
Wanneer al die ander edelmetale uit die oplossing verwyder is (platinum en rutenium
moet met alternatiewe prosesse verwyder word) kan iridium geadsorbeer word met
!RA900 hars vanuit 'n iridium- en rodium- gemengde oplossing. Vir al drie die
anioonharse wat getoets is, naamlik, XAD7, !RA900 en A22, het die
chloriedkonsentrasie nie 'n groot effek op die adsorpsie gehad nie. Die hoeveelheid basismetale wat op IR200 hars geadsorbeer word is egter baie sensitief vir die
chloriedkonsentrasie, met 'n vinmge afname In adsorpsie by hoër
chloriedkonsentrasies.
Statistiese modelle is ontwikkel vir elke hars en vir elk van die edelmetale, asook die
basismetaaloplossing. Al die eksperimentele data wat vir elke hars verkry is, tipies
250 ewewigspunte, is gebruik in die ontwikkeling van lineêre regressie modelle vir
die primêre absorberende spesie op die hars.
Hoër konsentrasies van die teiken adsorpsie komponent verhoog die adsorpsie
daarvan. Hoër platinumkonsentrasies verhoog die adsorpsie van goud op XAD7,
maar die teenwoordigheid van rutenium verlaag adsorpsie. Die adsorpsie van iridium
op IRA900 word verlaag met hoër rodiumkonsentrasies. Die adsorpsie van palladium
op A22 verhoog met die teenwoordigheid van rodium, maar neem af met hoër
konsentrasies van iridium en platinum. Die adsorpsie van basismetale op IR200 neem
af by hoër suurkonsentrasies. 'n Hoër goudkonsentrasie verlaag ook die adsorpsie van
basismetale. Die gemodelleerde adsorpsie hoeveelhede vergelyk goed met die gemete
waardes.
Aangesien die uitgeruilde ioon nie verwyder word uit die toetsoplossing nie, kon die
harskapasiteit vir 'n spesifieke ioonkonsentrasie nie bepaal word nie. Die modelle is
derhalwe slegs getoets vir die aanvanklike deel van die ewewigsdata en die kinetika
van adsorpsie is nie in ag geneem nie.
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The mathematical modelling of heat transfer and fluid flow in cellular metallic foamsFourie, Johan George 12 1900 (has links)
Dissertation (PhD)--University of Stellenbosch, 2000. / ENGLISH ABSTRACT: A mathematical model is presented which conceptualises fluid flow and heat transfer in
cellular metallic foams completely saturated with a fluid in motion. The model consists
of a set of elliptic partial differential governing equations describing, firstly, a momentum
balance in the fluid by the spatial distribution of its locally mean velocity, and secondly,
an energy balance in the fluid and in the solid matrix of the metallic foam, by the spatial
and temporal distribution of their locally mean temperatures. The separate energy
balance descriptions for the fluid and the solid matrix extend the application of the model
to conditions of thermal equilibrium and thermal non-equilibrium between the fluid and
the solid matrix. A computational solution algorithm is presented which allows the
universal application of the model to porous domains of arbitrary shape, with spatially
and temporally variable heat loads in a variety of forms. / AFRIKAANSE OPSOMMING: 'n Wiskundige model word voorgestel wat vloei en warmteoordrag voorspel in sellulêre
metaalsponse wat in geheel gevul is deur 'n bewegende vloeier. Die vloeier kan in gasof
vloeistoffase verkeer. Die model bestaan uit 'n stel elliptiese parsiële
differensiaalvergelykings wat in die eerste plek 'n momentum-ewewig in die vloeier
beskryf in terme van 'n ruimtelike, lokaal-gemiddelde snelheidsveld, en wat tweedens 'n
energie-ewewig in die vloeier en in die soliede matriks van die metaalspons beskryf in
terme van ruimtelike en tydelike lokaal-gemiddelde temperatuur verspreidings. Die
aparte energie-ewewig beskrywings vir die vloeier en vir die soliede matriks van die
metaalspons brei die aanwending van die model uit na gevalle waar die vloeier en die
soliede matriks in termiese ewewig of in termiese onewewig verkeer. 'n Numeriese
oplossingsalgoritme word ook voorgestel vir die universele toepassing van die model op
ruimtelik-arbitrêre metaalspons geometrië wat onderwerp word aan 'n aantal verskillende
ruimtelik-en tydveranderlike termiese laste.
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Supercritical fluid extraction of paraffin waxCrause, J. C. (James Christoffel) 12 1900 (has links)
Thesis (PhD)--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: In this study the deoiling and fractionation of paraffin wax using supercritical
fluid extraction (SCFE) has been investigated. SCFE was compared with
state-of-the-art processes such as wax crystallisation, static crystallisation and
short path distillation.
Ethane and carbon dioxide were investigated as supercritical solvents for the
supercritical fluid extraction of paraffin wax. Supercritical phase equilibrium
data for ethane - n-alkane and CO2 - n-alkane systems close to the mixture
critical region were obtained from the literature, and were correlated with
several equations of state. Statistical mechanical equations of state failed to
correlate the data close to the mixture critical region due to the neglect of
density fluctuations which influences phase behaviour close to critical points,
or due to inadequate mixing rules. It was found that simple cubic equations of
state such as Soave-Redlich-Kwong, Peng-Robinson and Patel-Teja could
correlate the data using two interaction parameters. This can be attributed
more to their flexibility as correlating tools than to their fundamental accuracy.
The Patel-Teja EOS was modified by fitting it to predict low vapour pressure
data for long-chain n-alkanes. This modified Patel-Teja EOS was then fitted
to the phase equilibria by adjusting two interaction parameters per binary
system. The interaction parameters for each solvent (ethane or CO2) system
were then fitted to generalised correlations to enable extrapolation to solvent
- n-alkane systems for which no equilibrium data were available. The
Simplified Perturbed Hardchain theory (SPHC) equation of state was used to
correlate lower-pressure solubility data used to model the extract separator.
A pilot plant SCFE unit was constructed and used to obtain experimental
fractionation data of a low-molecular weight Fischer-Tropsch wax. The
experimental results indicate that fractionation of the wax is possible and that
the separation efficiency is enhanced by returning some of the extract to the
column as reflux. An equilibrium stage model was constructed and used to
simulate the extraction experiments. It was possible to obtain good
agreement between the experimental results and model predictions.
Deoiling of petroleum waxes with a low n-paraffin content (which are not
currently deoiled commercially) was investigated. Experimental SCFE and
SPD results indicated that selective deoiling is not possible, since the
separation is based on differences in molecular weight (or vapour pressure).
Simulations of wax crystallisation or solvent extraction and practical tests
indicate that deoiling is possible, based on differences in structure and therefore melting point of the components in the wax. Practical problems
associated with crystallisation or solvent extraction such as filtration, the use
of chlorinated solvents and low yields currently prevent the commercial
deoiling of these waxes. During crystallisation of these waxes a soft wax cake
is formed which impedes the operation of static crystallisation.
A detailed study of the economics of n-paraffin wax deoiling using SCFE was
conducted. Flow sheets were proposed to minimise the energy consumption
of the SCFE process. Comparison of SPD, static crystallisation and SCFE
indicates that a SPD plant will be the cheapest option for deoiling the wax
feed investigated. Fractionation of heavier waxes using SPD might not be
economically feasible, since the distillation temperature increases dramatically
with increasing molecular weight, which leads to higher energy cost. For
medium to long chain n-paraffin waxes SCFE should be very competitive,
since the capacity of the supercritical solvent can be manipulated to extract
longer chain waxes without increasing the extraction temperature. Static
crystallisation appears to be the more expensive deoiling option, due primarily
to the large initial capital investment cost. / AFRIKAANSE OPSOMMING: Die olieverwydering en fraksionering van paraffienwasse met behulp van
superkritiese ekstraksie is in hierdie studie ondersoek. Die modellering van
moderne olieverwyderings- en fraksioneringsmetodes soos waskristallisasie,
statiese kristallisasie en kortpad distillasie is ook ondersoek.
Etaan en koolstofdioksied is ondersoek as superkritiese oplosmiddels vir die
superkritiese ekstraksie van paraffienwasse. Literatuurdata van superkritiese
fase-ewewigte vir etaan - n-alkaan en CO2 - n-alkaan stelsels naby die
mengselkritiese punt is versamel en gekorreleer met verskeie
toestandsvergelykings. Statisities-meganiese toestandsvergelykings kon nie
data naby mengselkritiese punte korreleer nie, moontlik weens
digtheidsvariasies wat afwykings van klassieke gedrag teweegbring, of
onakkurate mengreëls. Eenvoudige kubiese toestandsvergelykings soos
Soave-Redlich-Kwong, Peng-Robinson en Patel-Teja kon op die ewewigsdata
gepas word deur gebruik van twee interaksieparameters. Dit kan eerder
toegeskryf word aan hulle buigsaamheid eerder as hulle fundamentele
akkuraatheid. Die Patel-Teja toestandsvergelyking is gemodifiseer deur dit te
pas op lae dampdruk data van langketting n-alkane. Hierdie gemodifiseerde
toestandsvergelyking is gepas op die fase-ewewig data deur twee
interaksieparameters te gebruik per binêre sisteem. Die interaksieparameters
vir die oplosmiddel stelsels (etaan of CO2) is gekorreleer met algemene
vergelykings sodat dit vir ekstrapolasie na oplosmiddel - n-alkaan stelsels
gebruik kan word waarvoor ewewigsdata nie beskikbaar is nie. Die
"Simplified Perturbed Hardchain" teorie (SPHC) toestandsvergelyking is
gebruik om laer druk oplosbaarheidsdata te korreleer vir gebruik in die
modellering van die ekstrak skeier.
In Superkritiese ekstraksie loodsaanleg is gebou en gebruik om
eksperimentele fraksioneringsdata van 'n lae molekulêre massa Fischer-
Tropsch was te genereer. Vanaf die eksperimentele resultate blyk
fraksionering van was moontlik te wees. Die doeltreffendheid van die
skeiding kan verhoog word deur terugvloei van ekstrak na die kolom. 'n
Ewewigsmodel is opgestel en gebruik om die ekstraksie eksperimente te
modelleer. Deur die ekstraksiedruk en aantal stadia te verander kon goeie
ooreenstemming met eksperimentele resultate verkry word.
Die verwydering van olie uit petroleumwasse met In lae n-paraffien inhoud
(wat nie tans kommersiëel ontolie word nie) is ondersoek. Eksperimentele
resultate vir superkritiese ekstraksie en kortpad distillasie dui daarop dat
selektiewe olieverwydering nie moontlik is nie, omdat die skeiding gebaseer is op verskille in molekulêre massas en dus (of dampdrukke). Simulasies van
waskristallisasie dui op die moontlikheid van olieverwydering gebaseer op
verskille in strukture van die komponente in die was. Praktiese probleme
geassosieer met kristallisasie of oplosmiddel ekstraksie soos filtrasie, lae
opbrengste en gebruik van gechlorineerde koolwaterstowwe as oplosmiddel
belemmer die kommersialisering van olieverwydering vir hierdie tipes wasse.
'n Gedetaileerde studie van die ekonomiese lewensvatbaarheid van
superkritiese olieverwydering is uitgevoer. Vloeidiagramme is voorgestelom
die energieverbruik van die superkritiese ekstraksieproses te minimeer.
Vergelyking van kortpad distillasie, statiese kristallisasie en superkritiese
ekstraksie dui daarop dat kortpad distillasie die goedkoper opsie vir die
olieverwydering van die spesifieke was is. Fraksionering van swaarder wasse
met kortpad distillasie sal moontlik nie haalbaar wees nie omdat die
distillasietemperatuur drasties toeneem met molekulêre massa. Die skeiding
van medium tot langketting wasse met superkritiese ekstraksie behoort meer
mededingend te wees, want die kapasiteit van die superkritiese oplosmiddel
kan maklik verstel word om langer kettinglengtes wasse te ekstraeer sonder
om die temperatuur te verhoog. Statiese kristallisasie blyk die duurder
olieverwyderingsopsie te wees hoofsaaklik weens die hoë kapitaalkoste van
so 'n aanleg.
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The bio-disposal of lignocellulose substances with activated sludgeQi, Bing Cui 03 1900 (has links)
Thesis (PhD)--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: Lignocellulose is the principal form of biomass in the biosphere and therefore the predominant
renewable source in the environment. However, owing to the chemical and structural
complexity of lignocellulose substrates, the effective and sustainable utilization of
lignocellulose wastes is limited.
Many environments where lignocellulose residues are ordinarily stored can be highly acidic
(e.g. landfills), and under these circumstances biodegradation of the lignocellulose is slow and
unhygienic. Owing to the metabolic activities of the micro-organisms, the initially acidified
habitats rapidly undergoes self-neutralization. A number of pathogenic bacteria (coliforms
and Salmonella sp.) are present during this slow degradation process and it is therefore
imperative to improve the efficiency and hygienic effects of the biodegradation of the
lignocellulose.
Although the fundamentals of biodegradation of lignocellulose have been widely investigated,
many issues still need to be resolved in order to develop commercially viable technology for
the exploitation of these waste products. For example, owing to the complex, heterogeneous
structure of lignocellulose, the degree of solubilization, modification and conversion of the
different components are not clear. Likewise, the overall anaerobic degradation of
lignocellulose is not understood well as yet.
In this study, the emphasis was on the promotion of solid anaerobic digestion of lignocellulose
wastes for environmental beneficiation and waste reutilization. The degradation of
lignocellulose in landfill environments was first simulated experimentally. Once the microbial
populations and the degradation products of the system were characterized, the promotion of
anaerobic digestion by use of activated sludge was studied. This included acidogenic
fermentation, as well as recovery of the methanogenic phase. Moreover, special attention was
given to the further disposal of humic acids or humic acid bearing leachates formed in the
digestive system, since these acids pose a major problem in the digestion of the lingocellulose. With ultrasonication, approximately 50% of the lower molecular weight fraction of humic
acids could be decomposed into volatile forms, but the higher molecular weight fraction
tended to aggregate into a colloidal form, which could only be removed from the system by
making use of ultrasonically assisted adsorption on preformed aluminium hydroxide floes.
This was followed by an investigation of the microbial degradation of humic acids and the
toxicity of these acids to anaerobic consortia. Further experimental work was conducted to
optimize the biological and abiological treatment of lignocellulose in an upflow anaerobic
sludge blanket (DASB) reactor fed with glucose substrate. The humic acids could be partially
hydrolysed and decomposed by the acid fermentative consortia of the granules in the DASB
reactor.
Finally, solid mesothermophilic lignocellulose anaerobic digestive sludge can be viewed as a
humus-rich hygienic product that can improve the fertility and water-holding capacity of
agricultural soil, nourish plants and immobilize heavy metals in the environment as a bioabsorbent. / AFRIKAANSE OPSOMMING: Lignosellulose is die hoofbron van biomassa in die biosfeer en is daarom ook die belangrikste
hernubare bron in die omgewing. As gevolg van die chemiese en strukturele kompleksiteit
van lignosellulose substrate, is die doeltreffende en volhoubare benutting van lignosellulose
afval egter beperk. Die suurgehalte van die omgewings waar lignosellulose reste gewoonlik
gestoor word, soos opvullingsterreine, kan hoog wees en onder hierdie omstandighede is die
biodegradasie van die lignosellulose stadig en onhigiënies. As gevolg van die metaboliese
aktiwiteite van die mikro-organismes ondergaan die aanvanklik aangesuurde habitatte vinnig
self-neutralisasie. 'n Aantal patogeniese bakterieë (koliforme en Salmonella sp.) is deurgaans
gedurende dié stadige natuurlike proses teenwoordig en dit is dus van die grootste belang om
die effektiwiteit en die higiëne van die bioafbreking van die lignosellulose-substraat te
verhoog.
Alhoewel die grondbeginsels van die bioafbreking van lignosellulose reeds wyd ondersoek is,
moet verskeie probleme nog opgelos word ten einde kommersieel haalbare tegnologie te
ontwikkel vir die ontginning van afvalprodukte. Byvoorbeeld, as gevolg van die komplekse,
heterogene struktuur van lignosellulose, is die graad van solubilisering en die modifikasie en
omskakeling van verskillende komponente nog onduidelik. Net so word die algehele anaerobiese
afbreking van lignosellulose ook nog nie ten volle verstaan nie.
In hierdie ondersoek het die klem geval op die bevordering van soliede anaerobiese digestie
van lignosellulose afval vir omgewingsverbetering en die benutting van die afval. Die
afbreking van lignosellulose in opvullingsterreine is eers eksperimenteel gesimuleer. Nadat
die mikrobiese populasies en die afbrekingsprodukte gekarakteriseer is, is die bevordering van
anaerobiese digestie deur die gebruik van geaktiveerde slyk bestudeer. Dit het asidogeniese
fermentasie ingesluit, sowel as herwinning van die metanogeniese fase. Spesiale aandag is
gegee aan die verdere verwerking van humus sure en humussuurbevattende legate wat in die
digestiewe stelsel gegenereer is, aangesien die sure probleme veroorsaak het met die vertering
van die lignosellulose.
Met ultrasoniese straling is nagenoeg 50% van die lae-molekulêre massafraksie van die
humussure ontbind in vlugtige vorm, maar die hoë-molekulêre massafraksie het geneig om in 'n kolloïdale vorm te aggregeer, wat slegs uit die stelsel verwyder kon word deur middel van
ultrasonies ondersteunde adsorpsie op voorafgevormde aluminiumhidroksiedvlokkies.
Dit is gevolg deur 'n ondersoek na die mikrobiese afbreking van humus sure en die toksisiteit
van die sure ten opsigte van anaerobiese konsortia. Verdere eksperimentele werk is gedoen
ten opsigte van die biologiese en abiologiese behandeling van lignosellulose in 'n
opwaartsvloeiende anaerobiese slikkombersreaktor (OASK) gevoer met glukosesubstrate. Die
humus sure kon gedeeltelik gehidroliseer en ontbind word deur die suurgistende konsortia van
die granules in die OASK reactor.
Ten slotte kan die vaste termofiliese-mesofiliese anaerobiese lignosellulose verteringslik ook
gesien word as 'n humusryke higiëniese produk wat die vrugbaarheid en die waterhoudende
vermoë van landbougrond kan verhoog, plante kan voed en kan funksioneer as bioabsorbeerder
van swaarmetale in die omgewing.
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The separation of phenolic compounds from neutral oils and nitrogen basesVenter, Denise (Denise Louisette) 04 1900 (has links)
Dissertation (PhD(Eng))--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: Coal pyrolysis liquors are a major source of phenolic compounds. The separation of the
phenolic compounds from the neutral oils and nitrogen bases also present in the
pyrolysis liquors is difficult due to low relative volatilities and the formation of
azeotropes. The desired phenolic recovery and phenolic product purity of 99.5 % can
therefore not be achieved by means of conventional separation processes.
Alternative processes such as liquid-liquid extraction with various low-boiling solvents,
mixtures of high-boiling solvents and extractive distillation have been investigated.
Disadvantages of these processes include the high solvent ratios required, low recovery
of the higher substituted phenolic compounds, inability to treat a wide-boiling feedstock
in one process step and complex post-purification of the phenolic product. A solvent
system consisting of a selective solvent, water as a co-solvent, and hexane as a
countersolvent, is proposed.
An industrial heavy naphtha stream was analysed and the most prevalent phenolic
compounds, neutral oils and nitrogen bases identified. Three synthetic feed streams
were compiled to represent the industrial stream, namely:
1. phenol + benzonitrile + aniline + mesitylene + 5-et-2-me-pyridine
2. m-cresol + o-tolunitrile + o-toluidine + pseudocumene + undecane + indene
3. 2,4-xylenol + 3,5-xylenol + 3,4-xylenol + indane + dodecane + naphthalene
The stream containing phenol was used as a basis for solvent selection, with emphasis
on the separation of phenol from benzonitrile. A variety of molecules containing
hydroxyl and ether functional groups were identified as potential solvents by means of
computer-aided molecular design using a genetic algorithm. Of the commercially
available solvents tested on batch extraction scale, triethylene glycol achieved the
highest phenol-benzonitrile, phenol-aniline and phenol-5-et-2-me-pyridine separation
factors as well as the highest phenol recovery.
It was concluded from the solvent selection process that effective solvents for the
problem under investigation were those containing hydroxyl groups positioned on the
molecule backbone in such a way as to facilitate hydrogen bonding with more than one
phenolic molecule at a time. Two commercially unavailable solvents, 1,3-(ethoxy-2-
hydroxy)-propane-2-01 and 1,3-(diethoxy-4-hydroxy)-propane-2-01 were therefore
synthesised from ethylene glycol and diethylene glycol respectively. The molecular
structures of these two solvents are analogous to that of triethylene glycol, and contain
an additional hydroxyl group. The performance of the synthesised solvents was
evaluated and compared to that of triethylene glycol on the basis of m-cresol-otolunitrile,
2,4-xylenol - o-tolunitrile, and 2,4-xylenol - o-toluidine separation factors and phenolic recoveries achieved by means of batch extraction tests. 1,3-(Diethoxy-4-
hydroxy)-propane-2-01 yielded higher phenolic recoveries, but lower separation factors
than did triethylene glycol. Triethylene glycol was therefore selected for further process
development as it is commercially available.
A series of batch extractions were carried out on each of the synthetic feed streams
using the proposed solvent system. For phenol and m-cresol, recoveries in excess of
99% were obtained in a single stage. Recoveries in excess of 98% were obtained for
the xylenol isomers. It was found that the recoveries of the xylenol isomers were more
sensitive to changes in the solvent ratios.
The separation of phenolic compounds from paraffins, naphthalene, indene, indane and
the alkyl-substituted benzenes was trivial using the proposed solvent system. Highly
satisfactory separation of the phenolic compounds from pyridines and aromatic nitriles
was achieved. The separation of phenol from aniline, although satisfactory, was not as
good.
The optimum solvent to feed, water to solvent and hexane to feed ratios were identified
as being 3.0, 5.0 and 0.25 respectively.
Binary interaction parameters for the NRTL equation were obtained by regression of the
equilibrium data from the batch extraction tests. The NRTL model fitted the equilibrium
data satisfactorily.
The proposed solvent system was tested on pilot plant scale. The performance of the
extraction column was optimised using a synthetic feed stream consisting of m-cresol,
p-cresol, aniline and o-tolunitrile. The optimum solvent ratios and operating parameters
were then implemented in further tests on an industrial heavy naphtha stream. A
phenolic product purity of 99.75% was achieved for this stream. The corresponding
phenolic recovery was in excess of 91 %.
The proposed separation process, including solvent recovery was simulated using the
NRTL model with the experimentally determined interaction parameters. A single
stream consisting of all the components used in the batch extraction tests was specified
as the feed stream to the simulated process. A final simulated phenolic product purity
of 99.5% and recovery in excess of 94% was obtained after solvent recovery. The
optimum solvent to feed, hexane to feed and water to solvent ratios were determined as
being 3.0, 5.0 and 0.25 in both the pilot plant tests and the simulated extraction process.
It can be concluded that the proposed separation process is successful in recovering
high purity phenolic compounds from tar liquors. Further development of the process
has commenced in industry. / AFRIKAANSE OPSOMMING: Die pirolise van steenkool is 'n belangrike bron van fenoliese verbindings. Die skeiding
van die fenoliese komponente vanuit die neutrale olies ook teenwoordig in die pirolise
mengsel word bemoeilik deur lae relatiewe vlugtighede en die vorming van aseotrope.
Dit is dus nie moontlik om die gewenste hoë fenoliese herwinning en fenoliese produk
suiwerheid van 99.5% d.m.v. konvensionele distilleerprosesse te behaal nie.
Alternatiewe prosesse soos ekstraktiewe distillasie en vloeistof-vloeistof ekstraksie met
verskeie laagkokende oplosmiddels en mengsels van hoogkokende oplosmiddels is al
ondersoek. Die hoë oplosmiddel verhoudings wat benodig word, lae herwinning van die
hoërgesubstitueerde fenoliese verbindings, onvermoë om in een prosesstap 'n
prosesstroom met In wye kookgebied te behandel en die ingewikkelde suiwering van
die fenoliese produk tel onder die nadele van hierdie prosesse. 'n Oplosmiddelsisteem
wat In selektiewe oplosmiddel, water as polêre oplosmiddel en heksaan as
teenoplosmiddel bevat is as 'n alternatiewe proses voorgestel.
'n Industriële swaar nafta prosesstroom is ge-analiseer en die fenoliese verbindings,
neutrale olies en stikstofbasisse met die hoogste konsentrasies daarin geïdentifiseer.
Drie sintetiese strome is op grond van hierdie analise saamgestelom die industriële
stroom te verteenwoordig:
1. fenol + benzonitriel + anilien + mesitileen + 5-et-2-me-piridien
2. m-kresol + o-tolunitriel +o-toluïdien + pseudokumeen + undekaan + indeen
3. 2,4-xilenol + 3,5-xilenol + 3,4-xilenol + indaan + dodekaan + naftaleen
Die fenolbevattende stroom is as basis vir oplosmiddelkeuring gebruik, met die klem op
die skeiding van fenol vanuit benzonitriel. Verskeie molekules wat hidroksie- en eter
funksionele groepe bevat is as potensiële oplosmiddels uitgeken d.m.v. rekenaargesteunde
molekulêre ontwerp met In genetiese algoritme. Hierdie oplosmiddels is
d.m.v. enkellading ekstraksie toetse geëvalueer. Die kommersieel beskikbare
oplosmiddel wat die hoogste fenol-benzonitriel, fenol-anilien en fenol-5-et-2-me-piridien
skeidingsfaktore, sowel as die hoogste fenol herwinning op enkellading ekstraksie
toetsvlak gelewer het, was triëtileenglikol.
Vanuit die proses vir die keuse van 'n oplosmiddel was dit duidelik dat, vir hierdie
skeidingsprobleem, die mees effektiewe oplosmiddels dié is met hidroksiel groepe wat
so geposisioneer is in die oplosmiddel molekuul dat dit waterstofbindings kan vorm met
meer as een fenoliese molekuul. Twee oplosmiddels wat nie kommersiëel beskikbaar
is nie, 1,3-(etoksie-2-hidroksie)-propaan-2-01 en 1,3-(diëtoksie-4-hidroksie)-propaan-2-
ol, is gesintetiseer vanuit etileenglikol en diëtileenglikol onderskeidelik. Die molekulêre
strukture van hierdie twee oplosmiddels is analoog aan dié van triëtileenglikol en bevat 'n addisionele hidroksielgroep. Die effektiwiteit van die gesintetiseerde oplosmiddels is
geëvalueer en met dié van triëtileenglikol vergelyk op grond van rn-kresol-o-tolunltriel,
2,4-xilenol - o-tolunitriel en 2,4-xilenol - o-toluïdien skeidingsfaktore en fenoliese
herwinning behaal d.m.v. enkellading ekstraksie toetse. Hoër fenoliese herwinning en
laer skeidingsfaktore is behaal met 1,3-(diëtoksie-4-hidroksie)-propaan-2-01as met
triëtileenglikol. Triëtileenglikol is dus gekies vir verdere prosesontwikkeling aangesien
dit kommersiëel beskikbaar is.
Enkellading ekstraksie toetse is op elk van die sintetiese voerstrome uitgevoer met die
voorgestelde oplosmiddelsisteem. Fenol- en m-kresol herwinning van meer as 99% en
xilenol herwinning van meer as 98% is behaal. Die skeiding van fenoliese verbindings
vanuit paraffiene, naftaleen, indeen, indaan en die alkielgesubstitueerde
benseenverbindings is triviaal met die voorgestelde oplosmiddelsisteem. Hoogs
aanvaarbare skeiding van fenoliese verbindings van die piridiene en aromatiese nitriele
is vermag. Die skeiding van fenol en anilien is nie so goed nie, maar is nog steeds
aanvaarbaar.
Die optimum oplosmiddel tot voer, water tot oplosmiddel en heksaan tot voer is as 3.0,
5.0 en 0.25 vasgestel.
Binêre interaksie parameters vir die NRTL vergelyking is verkry d.m.v. regressie van die
ewewigsdata wat deur die enkelladingstoetse gegenereer is. Die NRTL model het die
ewewigsdata goed gepas.
Die voorgestelde oplosmiddelsisteem is op loodsaanlegvlak getoets. Die werking van
die ekstraksie kolom is ge-optimeer met In sintetiese voerstroom wat uit m-kresol, pkresol,
anilien en o-tolunitriel bestaan. Die optimum oplosmiddel verhoudings en
bedryfstoestande is verder toegepas op 'n industriële swaar naftastroom. 'n Fenoliese
suiwerheid van 99.75% is behaal met hierdie stroom. Die ooreenkomstige fenoliese
herwinning was groter as 91%.
Die voorgestelde skeidingsproses, insluitende oplosmiddelherwinning is gesimuleer met
die NRTL model wat op die eksperimentele data gepas is. 'n Enkele stroom wat
bestaan het uit al die komponente wat in die enkelladingstoetse gebruik is, is as die
voerstroom tot die gesimuleerde proses gespesifiseer. 'n Finale gesimuleerde fenoliese
produksuiwerheid van 99.5% en herwinning groter as 94% is na oplosmiddelherwinning
behaal. Die optimum oplosmiddel tot voer, heksaan tot voer en water tot oplosmiddel
verhoudings is vasgestel as 3.0, 5.0 en 0.25 onderskeidelik vir beide die gesimuleerde
proses en die loodsaanleg toetse.
Die voorgestelde skeidingsproses kan dus 'n hoogs suiwer fenoliese produk uit
pirolisestrome herwin. Verdere ontwikkeling van die proses is in die industrie begin.
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Adsorptive separations in the production of neutral wine alcoholGoliath, Elroy Mario 03 1900 (has links)
Thesis (PhD)--University of Stellenbosch, 2002. / ENGLISH ABSTRACT: This study describes the design, construction, complete industrialisation and
operation of a dual bed vacuum swing adsorption (VSA) demonstration plant,
which operates at atmospheric and sub-atmospheric conditions. All design
objectives as set out initially were met. The plant removes contaminants such
as methanol and water from neutral wine spirit. Neutral wine spirit is a key
component of various local and international spirituous products which include
liqueurs, gin, vodka, fortified wines and brandy.
Neutral wine spirit can chemically be described as the azeotropic mixture of
ethanol and water, which occurs at an ethanol content of 96.4 vol. %.
Methanol is naturally present in all products from the vine. Fermentation and
distillation concentrate methanol even more, and due to physical and
chemical characteristics, its separation consumes as much as 45 % of total
production costs. Neutral wine spirit is produced by the proven technology of
continuous atmospheric distillation. Continuous improvement of the distillation
process is limited due to the physical constraints of an old facility, but also due
to previous design philosophies and approaches.
The VSA plant consists of two adsorbers, packed to a total height of
1.71 m and a diameter of 0.4 m. Adsorption took place at 100 °C and
regeneration at the same bed temperature with purified nitrogen gas at 170 °C
and a vacuum of 17 kPa (abs). Experiments were divided into Group I and
Group II experiments. Group I investigated the ability to separate methanol
and water from the azeotrope and to which efficiency it occurred. It consisted
of 120 adsorption cycles of 5 minutes each and 60 samples were drawn for
analyses. Breakthrough was not allowed to occur. The azeotropic feed was
consistently dehydrated to a water content < 0.05 wt %, while methanol
was reduced to < 4 mg/100mLAA. The type of 3A molecular sieve
(MS 564 CS) was specifically selected to ensure analytic as well as
organoleptic compliance with the product specification. Molecular sieve 4A
was removed due to organoleptic problems with the product. Group" experiments were performed in the format of a sensitivity analysis.
The effects of various process parameters on the methanol breakthrough
curves were individually assessed. Eighteen experiments were performed
over a period of 8 days, with 86 samples drawn. The duration of an adsorption
cycle was 30 minutes, allowing methanol breakthrough to occur. Water was
preferentially adsorbed. Negative methanol bed loadings during high water
loadings confirmed that water was able to displace methanol molecules. In
the presence of water, molecular sieve 3A was capable of adsorbing
0.6 mg methanol/100mLAA, while in the absence of water with synthetically
dosed methanol, molecular sieve 3A achieved a maximum loading of
12.3 mg methanol/100mLAA. The latter corresponded with a maximum
methanol feed content of 1118 mg/100mLAA.
In general, quicker breakthrough occurred at higher flow rates and feed
concentrations. Continuous breakthrough caused bed contamination and a
24-hour thermal regeneration was performed following experiment 12. The
feed flow rate was increased from the theoretical 50 f/hr to 70 f/hr without any
additional capital layout. Selected process conditions were found to be
effective in continuously separating methanol from ethanol. Depending on the
strategy of integration, profitability studies shows a Return on Investment of
between 110.1% - 220.8% for the adsorption project.
Adsorption is superior to distillation in the separation of methanol. Due to the
level of innovation involved, it is recommended that the contents of this study
remain confidential and patent protection is to be extended. This dissertation
speaks to both the wine making as well as the chemical engineering fraternity.
It seeks to provide credibility to both parties, by clarifying the unknown issues
fundamental to the respective disciplines. / AFRIKAANSE OPSOMMING: Hierdie studie definieer die ontwerp, vervaardiging en volledige
industrialisasie van 'n dubbelbed vakuum adsorpsie demonstrasie aanleg
(VSA) wat by atmosferiese en sub-atmosferiese kondisies bedryf word. Alle
ontwerpsdoelwitte is bereik. Die aanleg verwyder selektief metanol en water
vanuit neutrale wynspiritus. Neutrale wynspiritus is 'n sleutelkomponent van
verskeie spiritualieë in die plaaslike en internasionale wyn en spiritus bedryf.
Hierdie produkte sluit in likeurs, jenewer, vodka, gefortifiseerde wyne en
brandewyn.
Chemies, kan neutrale wynspiritus beskryf word as die azeotropiese mengsel
van etanol en water teen 96.4 vol. %. Metanol het 'n natuurlike
teenwoordigheid in alle produkte vanaf die wynstok. Gisting en distillasie
konsentreer metanol tot 'n hoër mate en weens fisiese en chemiese
eienskappe word metanol teen hoë koste vanaf die etanol stroom geskei. Die
metanol verwyderingskomponent beloop soveel as 45 % van die
produksiekoste van die totale proses. Neutrale wynspiritus word deur die
gevestigde tegnologie van kontinue atmosferiese distillasie geproduseer.
Kontinue verbetering van die proses word beperk deur die fisiese ouderdom
en toestand van die fasiliteite, maar is ongelukkig ook die resultaat van vorige
ontwerpsfilosofieë en benaderings.
Die adsorbeerders is gepak tot 'n hoogte van 1.71 m met 'n deursnit van
0.4 m. Adsorpsie het by 100°C plaasgevind en regenerasie by dieselfde
bedtemperatuur met stikstofgas by 170°C en 'n vakuum van 17 kPa (abs).
Eksperimentele werk is in Groep I en Groep II eksperimente verdeel. Groep I
het die effektiewe prosesvermoë om metanol en water vanuit die azeotroop te
verwyder ondersoek. Dit het bestaan uit 120 adsorpsie siklusse van 5 minute
elk. Sestig monsters is getrek vir analise. Deurbreek van metanol was nie toe
gelaat om plaas te vind nie. Die azeotropiese toevoer is konsekwent tot 'n
water inhoud < 0.05 massa % gedehidrateer is. 'n Metanol inhoud < 4 mg/100 mLAA is bereik. Die tipe 3A molekulêre sif
(MS 564 CS) was spesifiek vir die toepassing geselekteer om sodoende 'n
analities sowel as organolepties aanvaarbare produk te lewer. Molekulêre sif
4A was verwyder weens die vorming van produk wangeure.
Groep II eksperimente is in die vorm van 'n sensitiwiteits analise uitgevoer.
Die effek van verskeie veranderlikes is individueel op die metanol
deurbreekkurwe getoets. Agtien eksperimente is oor 'n tydperk van 8 dae
gedoen, met 'n totaal van 86 monsters wat getrek is. 'n Adsorpsie siklus het
30 minute geduur en het deurbreek van metanol toegelaat. Water is by
voorkeur geadsorbeer. Negatiewe metanol bed ladings tydens hoë waterteenwoordigheid
toon dat water wel metanolmolekule op 'n adsorpsie-posisie
kan verplaas. In die teenwoordigheid van water is 'n bedlading van
0.6 mg metanol/100mLAA verkry, met 'n maksimum van
12.3 mg metanol/100mLAA in die afwesigheid van water. Laasgenoemde
verteenwoordig 'n toevoer met 'n metanol inhoud van 1118 mg/100mLAA.
In die algemeen is gevind dat 'n toename in toevoer vloeitempo en
konsentrasie die tyd vir deurbreek verkort. Kontinue deurbreek het
kontaminasie van die bed teweeg gebring en 'n termiese regenerasie is vir
24 ure na eksperiment 12 gedoen. Die teoretiese ontwerps vloeitempo was
50 .elhr, maar resultate het getoon dat die aanleg tot 70 .t'/hr kan verwerk
sonder addisionele koste. Die geselekteerde proseskondisies was effektief in
die versekering van die kontinue skeiding van metanol en etanol. Die
lewensvatbaarheidstudie toon, afhangende van die strategie van integrasie, 'n
Opbrengs op Belegging van tussen 110.1% - 220.8%.
Adsorpsie het 'n beter skeidingsvermoë as konvensionele distillasie vir die
verwydering van metanol vanuit etanol. Weens die vlak van innovasie
betrokke, word dit voorgestel dat die inhoud van hierdie studie vertroulik
gehou word en dat patent beskerming verleng sal word. Hierdie verhandeling
spreek tot beide die wynmaak sowel as chemiese ingenieurs dissiplines.
Daar is gepoog om geloofwaardigheid vir beide partye te skep deur die
onbekende aspekte van albei dissiplines aan te spreek.
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The hydrodynamic characterisation of an axial-flow membrane moduleMarais, Pierre Charl 12 1900 (has links)
Thesis (MScEng)--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: The hydrodynamics of a hollow fibre membrane module for the ultrafiltration of
potable water were investigated. The purpose was to use a hydrodynamic model to
predict the permeate flux for modules of various dimensions. Various models were
considered, but most of them could not account for important effects such as
macroscopic radial gradients and wet fibre expansion, found in hollow-fibre
membrane modules. The Porous Medium Model was found to be a suitable model
and it was used together with a finite element software package, Fastflo, to solve for
the pressure distributions inside the membrane modules and predict permeate flux.
The permeability of the membranes was obtained using a combination of numerical
and experimental procedures and was found to be 2.3 x 10-13m. A cost analysis was
performed to find the most economical module dimensions (outer diameter and
length) for any required product flow rate. It was assumed that the cost of the fibres
and module housing comprised the capital cost, while the operating cost consisted of
the pumping energy. A capital recovery factor of 0.3 was used to convert capital
costs to a yearly cost. It was found that the optimum module dimensions are an
outer diameter of between 90mm and 160mm and a length of 0.6m. Finally the
pressure distributions on the lumen and shell sides during both cross-flow filtration
and backwash were examined. Shade plots proved useful for identifying possible
areas of stagnant flow, as well as indicating where backwash is the most effective. / AFRIKAANSE OPSOMMING: Die hidrodinamika binne-in 'n holvesel membraanmodule vir die ultrafiltrasie van
drinkwater is ondersoek. Die doel was om 'n hidrodinamiese model te gebruik om
die permeaatvloed vir modules van verskeie dimensies te voorspel. Verskillende
modelle is oorweeg, maar die meeste kon nie belangrike faktore soos makroskopiese
radiale drukqradiente of nat veselverlenging in ag neem nie. Die Poreuse Medium
Model was die mees geskikte model en is gebruik saam met Fastf/o, 'n sagteware
pakket wat gegrond is op die eindige element metode, om vergelykings vir die
drukverspreiding binne-in die module op te los en permeaatvloed te voorspel. Die
permeabiliteit van die membrane is verkry met behulp van numeriese en
eksperimentele prosedures en 'n waarde van 2.3 x 10-13 m is bepaal. Hierna is 'n
koste-analise uitgevoer om die mees ekonomiese module afmetings (Iengte en buitedeursnit)
te bepaal vir 'n gegewe produk vloeitempo. Daar is aanvaar dat
kapitaalkoste bestaan uit die koste van vesels en module-omhulsel, terwyl
bedryfskoste bereken is deur die hoeveelheid energie benodig om die pomp aan te
dryf. 'n Kapitaalherwinningsfaktor van 0.3 is gebruik om kapitaalkoste om te skakel
na 'n jaarlikse koste. Die optimum module afmetings is 'n lengte van 0.6m en 'n
buite-deursnit van tussen 90mm en 160mm. Laastens is die drukverspreidings
tydens beide kruisvloeifiltrasie en die terugspoelproses ondersoek. Areas van
stagnante vloei kan deur middel van skadu-grafieke geYdentifiseer word, terwyl dit
ook moontlik is om die terugspoelproses te optimeer.
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The immobilisation of organic waste by geopolymerisationGokhale, Charlene 12 1900 (has links)
Thesis (MScEng)--University of Stellenbosch, 2001. / ENGLISH ABSTRACT: In excess of24 x 106 tons (1997, Eskom) of coal-derived fly ash is produced annually
in South Africa for the production of electric power. A large quantity of this ash is
disposed of as a solid waste in landfills, thus posing a serious environmental problem.
Due to the shortage of landfill sites, new ways of utilising fly ash are needed.
Recently several authors have shown that various combustion fly ashes can be
converted into zeolites to obtain industrial products with applicability In
environmental management. Geopolymerisation has emerged during the last few
years as a possible solution to some waste stabilisation and solidification problems.
Phenolic compounds have been shown to be toxic to soil microorganisms at the partsper-
million level. Indeed several of the organic compounds classified by the U.S.
Environmental Protection Agency as priority pollutants, are phenols. Immobilisation
of phenols by adsorption on zeolites and encapsulation in a geopolymer appears to be
a promising solution to this problem.
This thesis reports a technique for the production of a low-silica sodium zeolitic
material from fly ash (zeolite NaP1), and its application for the stabilisation of
phenols by adsorption and subsequent encapsulation in a geopolymer matrix. A
commercial zeolite, clinoptilolite was also utilised as an adsorbent. Due to their
uniform pore sizes and large surface areas, zeoli tic materials are suitable for ion
exchange and adsorption of certain organic substances. Adsorption data show that the
commercial zeolite, clinoptilolite was an effective adsorbent for organics. Adsorption
data showed that between 51.2ppm and 74.3ppm of chlorophenol or between 15.4ppm
and 32.5ppm of phenol could be adsorbed. Physical encapsulation of the coated
zeolite loaded with organic within a geopolyrneric matrix increased the compressive
strength of the matrix from 28.80 kN to 40.79 kN. Leaching data for the various
geopolymer matrices with encapsulated and loaded zeolites show no organics being
leached from the system at a detection level of 2ppm. According to the SABS these
would have been acceptable organic concentrations within a waste water stream. In utilising waste materials (fly ash and organic waste) and their reactive properties, it
is now possible to create various geopolyrners that are not only strong enough to be
used as constructionlbuilding materials, but are also effective immobilisation systems
for organic waste containment. / AFRIKAANSE OPSOMMING: Meer as 24 x 106 tons (1997, Eskom) vlieg-as word jaarliks deur die verbranding van
steenkool vir die produksie van elektrisiteit geproduseer. Die as, wat tans in groot
hoeveelhede as soliede afval in vaste-afval stortingsterreine gestort word, word gesien
as 'n groeiende omgewingsprobleem.
'n Tekort aan geskikte stortingsterreine maak die ontwikkeling van nuwe gebruike vir
die vlieg-as dringend nodsaaklik. Geopolimerisasie van vlieg-as materiale, 'n proses
wat die laaste paar jaar ontwikkel is, blyk 'n potensiele oplossing te wees vir sommige
afval stabilisering en solidifikasie toepassings.
Daar is bewyse dat fenoliese verbindings, selfs op 'n dele per miljoene (dpm) vlak,
toksies is vir grondorganismes. Verskeie van die komponente wat deur die
Amerikaanse Omgewingsbeskermingsagentskap (US EPA) as prioritats kontaminants
geklassifiseer is, is ondermeer fenole. Die huidige werk ondersoek die adsorbsie van
fenol op zeoliet NaPI en clinoptiloliet, gevolg deur fisiese omsluiting deur
geopolimerisasie.
Verskeie outeurs het onlangs verwys na die omsetting van verskeie verbrandings
vlieg-asse na zeoliete om bruikbare industriele produkte (vir gebruik in die
omgewingsveld) te vorm. Die tesis rapporteer 'n metode vir die produksie van 'n iae
silika natrium zeolitiese material (zeoliet NaP!) uit vlieg-as en die gebruik daarvan in
die stabilisering van fenole. 'n Kommersieel beskikbare zeoliet, clinoptiioliet, is ook
gebruik as adsorbent. Uniforme porie groottes en hoe oppervlak areas maak zeolitiese
materiale geskik vir ioonuitruiling, asook die adsorbsie van verskeie orgamese
verbindings. Deur die fisiese omsluiting van die zeolitiese materiaal binne 'n
geopolimeer matriks, kan materiale met beduidend hoe druksterktes, geproduseer
word. Adsorbsie data het getoon data die kornmersiele zeoliet, klinoptilotiet, 'n
effektiewe adsorbent vir organiese stowwe is. Adsorbsie waardes het gewissel tussen
51.2dpm tot 74.3dpm vir chlorofenol en 15.4dpm tot 32.5dpm vir fenol. Fisiese
enkalsulering van die bebandelde zeoliet (coated fzeo) binne 'n geopolimeer matriks het die saamdrukbaarheidsterkte van die betrokke matriks verhoog van 28.80 kN to
40.79 kN. Logingsdata verkry vir die onderskeie geopolimeer matrikse het getoon dat
geen van die organiese stowwe uit die matrikse vrygestel word nie. Indien die
organiese stowwe wel vrygestel sou word, sou die waterfase konsentrasie onder 2
dpm, binne die aanvaarbare spesifikasie vir uitvloeisels volgens die SABS standard,
gewees het.
Verskeie geopolimere, wat nie slegs sterk genoeg is om as konstruksie materiale te
dien nie, maar addisioneel effektief as immobilisasie medium dien, kan dus uit die
reaktiewe eienskappe van afval materiale (vlieg-as en organiese afval) vervaardig
word.
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