This work was successful in demonstrating the feasibility, accuracy, and importance of including the effects of total pressure gradients in evaluating propulsion nozzle performance. In fact, in the cases considered here inlet flow nonuniformities produced effects greater than those which resulted from a consideration of just the two-dimensionality of the flow. For the hyperbolic nozzle and the turbofan bypass nozzle, two-dimensional effects were found to produce a reduction in discharge coefficient of only 0.1 to 0.6%. Whereas, nonuniform inlet flow effects produced an additional decrease in the discharge coefficient of about 1%. Agreement with the solutions of Oswatitsch and Rothstein (18) and Wehofer and Moger (6) is good. However, available experimental data does not provide conclusive proof of the program's accuracy. It is expected that more test data will soon be available from tests conducted by Wehofer and Matz at the Arnold Engineering Development Center. Also, more experimental data is available for nozzles with subsonic exhausts and for convergent nozzles (2). When, as recommended in the next section, the capability of handling subsonic exit flow and convergent nozzles is incorporated into the program, further comparison to experimental data will be possible. / Master of Science

Turbine blade cooling techniques have been around for many years, and the addition of coolant into the turbine blade section will remain to be a viable cooling option for many years to come. Film cooling, which will be the main subject of this research, is a form of convection cooling where holes are placed through the surface of the metal components. With the addition of this film coolant into the main flow, an increased amount of total pressure loss will be found downstream. This is caused by the difference of flow momentum of the coolant and main flow when the two fluids are mixed. The test rig used for the upcoming research will be the NASA-designed E3 rig. E3, standing for Energy Efficient Engine, was established to develop technology for improving the energy efficiency of future commercial transport aircraft engines. These engines were designed to provide real-world, actual test configurations in order to produce more efficient turbine engines, mainly to be used for propulsion. Tests were not focused just on heat transfer as its use will be, but with all aspects of the engine's components, especially aero. The annular cascade with 3-dimensional blade profiles as well as high Reynolds numbers make this setup an accurate test bed in which actual turbine conditions can be compared to. The focus of this research is on the increased amount of total pressure loss seen downstream in an annular cascade with 3D blade profiles with the addition of inner endwall film cooling in a high-speed setting. Also, the rig setup of closed vs. open-loop and its effect on the inlet conditions as well as total pressure loss will be investigated.

Future commercial transport aircraft will feature more aerodynamic architectures to accommodate stringent design goals for higher fuel efficiency, reduced cruise and taxi NOx emissions, and reduced noise. Airframe designs most likely to satisfy the first goal feature architectures that lead to the formation of non-uniform flow introduced to the engine through boundary layer ingesting (BLI) inlets, creating a different operational environment from which the engines were originally designed. The goal of this study was to explore the effects such non-uniform flow would have on the behavior and performance of a transonic fan in a full scale engine test environment. This dissertation presents an experimental study of the interaction between a full scale transonic fan and a total pressure distortion representative of a boundary layer ingesting serpentine inlet. A five-hole pneumatic probe was traversed directly in front of and behind a fan rotor to fully characterize the inlet and outlet fan profile. The distortion profile was also measured at the aerodynamic interface plane (AIP) with an SAE standard total pressure rake, which has historically been accepted as the inlet profile to the fan. This provided a comparison between the present work and current practice. Accurate calculation of local fan performance metrics such as blade loading, pressure rise, and efficiency were obtained. The fan inlet measurement profile greatly enhanced the understanding of the fan interaction to the flow distortion and provided a more complete explanation of the fan behavior. Secondary flowfield formation due to the accelerated flow redistribution directly upstream of the fan created localized bulk co- and counter- rotating swirl regions that were found to be correlated with localized fan performance phenomena. It was observed that the effects of the distortion on fan performance were exaggerated if the assumed fan inlet profiles were data taken only at the AIP. The reduction in fan performance with respect to undistorted inlet conditions is also explored, providing insight into how such distortions can be compared to baseline conditions. The dissertation closes with several recommendations for improving distortion tolerant fan design in the context of experimental research and development. / Ph. D.

Distortion tolerant fans represent the enabling technology for the successful implementation of highly integrated airframe propulsion system vehicles. This investigation extends the study of fan-distortion interactions to an actual turbofan engine with a total pressure distortion profile representative of a boundary-layer ingesting (BLI) embedded engine. The goal was to make a series of flow measurements that contribute to the overall physical understanding of this complex flow situation. Proper uncertainty analysis is critical to extracting meaning from the data measured in this study. The important information in the measurements is contained in small differences that lead to large impacts on the fan performance. In some cases, these differences were measured to a useful degree of accuracy, while in others they were not. One important application of the uncertainty analysis techniques developed in this work is the identification of the dominant error sources that resulted in unacceptable uncertainties. This dissertation presents an experimental study of transonic fan response to inlet total pressure distortion. A Pratt and Whitney JT15D-1 turbofan engine was subjected to a total pressure distortion representative of a boundary layer ingesting serpentine inlet. A 5-hole probe measured the aerodynamic response of the fan rotor in terms of flow angles, total pressure, and static pressure. A thermocouple embedded in the probe measured the rotor outlet total temperature. These measurements enabled the full characterization of the flow condition at each measurement point. The results indicate that a trailing edge separation and reattachment cycle experienced by the blades caused variations in the work input to the flow and resulted in a non-uniform rotor outlet flow profile. The details of the aerodynamic process and several means for improving distortion response are presented in this context. As a second theme, the modern measurement and uncertainty analysis techniques required to obtain useful information in this situation are developed and explored. Uncertainty analysis is often treated as a less glamorous afterthought in experimental research. However, as technology develops along lines of ever increasing system-level integration, simply suggesting the solution to a single flow situation does not repre- sent closure to the larger problem. In addition to frameworks for developing distortion tolerant fans, frameworks for developing frameworks are required. Uncertainty-drivenexperimental techniques represent the enabling methodology for the discovery and un- derstanding of the subtle phenomena associated with such coupled performance. These considerations are required to extend the usefulness of the results to the overarching issue of integrating the complex performance of individual components into an overall superior system. The experimental methods and uncertainty analysis developed in this study are presented in this context. / Ph. D.

Inlet total pressure non-uniformities in axial flow fans and compressors can contribute to the loss of component structural integrity through high cycle fatigue (HCF) induced by the excitation of blade vibratory modes. As previous research has shown total pressure distortion to be the dominant HCF driver in aero engines [Manwaring et al, 1997], an understanding of its transfer through, and impact on, subsequent turbomachine stages and engine components is an important topic for assessment. Since current modeling techniques allow for total pressure distortion magnitudes to be directly related to blade vibratory response, the prediction of downstream distortion patterns from an upstream measurement would allow for the inference of the vibratory response of downstream blade rows to an inlet total pressure distortion. Nonlinear Volterra theory can be used to model any periodic nonlinear system as an infinite sum of multidimensional convolution integrals. A semi-empirical model has been developed using this theory by assuming that a distortion waveform is a periodic signal that is being presented to a nonlinear system, the compressor being the system. The use of Volterra theory in nonlinear system modeling relies on the proper identification of the Volterra kernels, which make up the transfer function that defines the system's impulse response characteristics. Once the kernels of a system are properly identified, the system's response can be calculated for any arbitrary input. This model extracts these kernels from upstream and downstream total pressure distortion measurements of a transonic rotor of modern design. The resulting transfer function is then applied to predict distortion transfer at new operating points on the same rotor and compared with the measured data. The judicious choice of distortion measurement data allows predictions of the downstream distortion content based on a measured non-uniform inlet flow at conditions different from those at which the transfer function was derived. This allows for the determination of downstream total pressure distortion that has the potential to excite blade vibratory modes that could lead to HCF under operating conditions other than those at which the data was taken, such as varying inlet distortion patterns, mass flow settings, rotational speeds, and inlet geometry. This report presents the creation of a Volterra model in order to predict distortion transfer in axial flow fans and compressors. This model, in three variations, is applied to a variety of distortions and compressor operating conditions as measured in the ADLARF tests at the Compressor Research Facility. Predictions are compared with data from the test and final results are also compared with two previous studies conducted at Virginia Tech using the same experimental data. Using the Volterra model it is shown that, with appropriate limitations, distortion transfer can be predicted for flow conditions different from those used for calibration. The model is considered useful for both performance and HCF investigations. / Master of Science

The rising interest in fan performance in the presence of total pressure distortion, a topic of fundamental interest for integrated airframe/engine architectures, has led to increased research in ground based testing environments. Included in these studies is the generation of simulated total pressure distortion profiles using wire mesh screens. Although the inlet duct development of total pressure distortion patterns has been studied in a historical context when distortion effects on engine performance were first of interest, these were typically simplified experimental studies for low-speed flows. To aid in the understanding of total pressure distortion development approaching a transonic fan face, a series of experiments were conducted to detail the development of such a profile downstream of the screen plane in the absence and presence of fan effects. Presented is an extensive experimental set to detail (1) the evolution of a screen-generated total pressure distortion profile as it develops in a constant diameter inlet duct and (2) the effect that a single stage transonic fan has on the distortion development. Included is a detailed analysis of the distortion profile characteristics for increasing development length, and the behavioral changes of the profile when fan blockage is present near the screen plane. Recommendations are made regarding the placement of total pressure distortion screens relative to the fan face, and insights are given into the expected profile evolution. This work is a contributing part of an ongoing systematic investigation of fan performance when subjected to screen-generated total pressure inlet distortion. / Master of Science

This thesis presents the use of an unsteady total pressure measurement to detect laminar-to-turbulent transition. A miniature dynamic pressure transducer, Kulite model XCS-062-5D, was utilized to measure the total pressure fluctuations, and was integrated with an autonomous boundary layer measurement device that can withstand flight test conditions. Various sensor-probe configurations of the Kulite pressure transducer were first examined in a wind tunnel with a 0.610 m (2.0 ft) square test section with a maximum operational velocity of 49.2 m/s (110 mph), corresponding dynamic pressure of 1.44 kPa (30 psf). The Kulite sensor was placed on an elliptical nose flat plate where the flow was known to be turbulent. The Kulite sensor was then evaluated to measure total pressure fluctuations in laminar, turbulent, and transition of boundary layers developed on the flat plate in the same wind tunnel. The root-mean-square value of total pressure fluctuations was less than 1 % of the local free-stream dynamic pressure in the laminar boundary layer, but was about 2 % in the turbulent boundary layer. The value increased to 4 % in transition, indicating that the total pressure fluctuation measurements can be used not only to distinguish the laminar boundary layer from the turbulent boundary layer, but also to identify the transition region. The unsteady total pressure measurement was also conducted in a with a 2.13 m (7.0 ft) by 3.05 m (10.0 ft) section with similar operational velocity range as the previous wind tunnel. The Kulite sensor was placed on a wing model under laminar and transition conditions. The testing yielded similar results, demonstrating the usefulness of total pressure measurement for identifying the laminar-to-turbulent transition.

As a contribution to advancing turbofan engine ground test technology in support of propulsion system integration in modern conceptual aircraft, a novel inlet distortion generator (ScreenVaneTM) was invented. The device simultaneously reproduces combined inlet total pressure and swirl distortion elements in a tailored profile intended to match a defined turbofan engine inlet distortion profile. The device design methodology was intended to be sufficiently generic to be utilized in support of any arbitrary inlet distortion profile yet adequately specific to generate high-fidelity inlet distortion profile simulation. For the current investigation, a specific inlet distortion profile was defined using computational analysis of a conceptual boundary layer ingesting S-duct turbofan engine inlet. The resulting inlet distortion profile, consisting of both total pressure and swirl distortion elements, was used as the objective profile to be matched by the ScreenVane in a turbofan engine ground test facility. A ScreenVane combined inlet total pressure and swirl distortion generator was designed, computationally analyzed, and experimentally validated. The design process involved specifying a total pressure loss screen pattern and organizing a unique arrangement of swirl inducing turning vanes. Computational results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Computational full-field total pressure recovery and swirl angle profiles matched within approximately 1% and 2.5° (RMSD), respectively. Experimental turbofan engine ground test results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Experimental full-field total pressure recovery and swirl angle profiles matched within approximately 1.25% and 3.0° (RMSD), respectively. Following the successful reproduction of the S-duct turbofan engine inlet manufactured distortion profile, a turbofan engine response evaluation was conducted using the validated ScreenVane inlet distortion generator. Flow measurements collected at discrete planes immediately upstream and downstream of the fan rotor isolated the component for performance analysis. Based on the results of this particular engine and distortion investigation, the adiabatic fan efficiency was negligibly altered while operating with distorted inflow conditions when compared to nominal inflow conditions. Fuel flow measurements indicated that turbofan engine inlet air mass flow specific fuel consumption increased by approximately 5% in the presence of distortion. While a single, specific turbofan engine inlet distortion profile was studied in this investigation, the ScreenVane methodology, design practices, analysis approaches, manufacturing techniques, and experimental procedures are applicable to any arbitrary, realistic combined inlet total pressure and swirl distortion. / Doctor of Philosophy / As a contribution to advancing turbofan engine ground test technology in support of propulsion system integration in modern conceptual aircraft, a novel inlet distortion generator (ScreenVaneTM) was invented. The device simultaneously reproduces combined inlet total pressure and swirl distortion elements in a tailored profile intended to match a defined turbofan engine inlet distortion profile. The device design methodology was intended to be sufficiently generic to be utilized in support of any arbitrary inlet distortion profile yet adequately specific to generate high-fidelity inlet distortion profile simulation. For the current investigation, a specific inlet distortion profile was defined using computational analysis of a conceptual boundary layer ingesting S-duct turbofan engine inlet. The resulting inlet distortion profile, consisting of both total pressure and swirl distortion elements, was used as the objective profile to be matched by the ScreenVane in a turbofan engine ground test facility. A ScreenVane combined inlet total pressure and swirl distortion generator was designed, computationally analyzed, and experimentally validated. The design process involved specifying a total pressure loss screen pattern and organizing a unique arrangement of swirl inducing turning vanes. Computational and experimental results indicated that the ScreenVane manufactured distortion profile matched the predicted S-duct turbofan engine inlet manufactured distortion profile with excellent agreement in pattern shape, extent, and intensity. Following the successful reproduction of the S-duct turbofan engine inlet manufactured distortion profile, a turbofan engine response evaluation was conducted using the validated ScreenVane inlet distortion generator. Flow measurements collected at discrete planes immediately upstream and downstream of the fan rotor isolated the component for performance analysis. Based on the results of this particular engine and distortion investigation, the adiabatic fan efficiency was negligibly altered while operating with distorted inflow conditions when compared to nominal inflow conditions. Fuel flow measurements indicated that turbofan engine inlet air mass flow specific fuel consumption increased in the presence of distortion. While a single, specific turbofan engine inlet distortion profile was studied in this investigation, the ScreenVane methodology, design practices, analysis approaches, manufacturing techniques, and experimental procedures are applicable to any arbitrary, realistic combined inlet total pressure and swirl distortion.

This master thesis deals with design of a subsonic intake which is used to supply small jet engine integrate into the fuselage of agile small unmanned aerial vehicle (UAV). Some kinds of these intakes are listed in order to inspire and introduce future designers into this part of jet plane design. This thesis contains a small amount of theory about compressible flow, and necessary knowledge which are important to know before the very first attempt to design an intake. Two models were designed in order to prove that the theory listed in this thesis is useful and can be used as a guide in design process of subsonic intakes. Both designs have the same layout. S-duct design with one intake placed on the belly of fuselage was chosen. After CFD analysis of first model it was found that there are huge area with separated flow and vortex. Separated flow leads to big total pressure loss and pressure distortion. While designing the second model the emphasis was to avoid this vortex and improve flow conditions. This optimization was success and the second design have smaller pressure loss in compare to the first design. The difference is more than 50% at fly speed M=0,8.

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