Les travaux de recherche exposés dans ce mémoire concernent principalement l'étude des phénomènes de génération, de transport et de piégeage des charges électriques dans les isolants, ainsi que leur influence sur les propriétés (frottement, adhésion, tenue au claquage...) de ces matériaux. Le but est d'accéder à la compréhension des mécanismes d'apparition, de propagation, de stockage et de déstockage des charges dans des matériaux divers, par l'intermédiaire d'une méthode de caractérisation originale, "la méthode miroir", par son couplage avec d'autres appareillages (machine à force de surface...) et en développant les modèles ou outils de simulations appropriés

L'objectif de cette thèse a été d'explorer la possibilité d'utiliser la charge électrostatique pour améliorer les conditions de contact glissant sec ou lubrifié (deux huiles avec viscosités différentes et de l’eau distillée) entre matériaux polymériques (PP, PE, PS, ABS et deux types de PVC). Trois nouvelles installations expérimentales ont été conçues et réalisées. La première installation est un tribomètre linéaire qui permet le réglage de quatre variables de contrôle du processus de charge (la force normale, la vitesse, la durée et l’amplitude du mouvement de glissement) et la mesure de trois caractéristiques du régime de frottement (la force tangentielle, la variation de la force normale et le déplacement relatif entre les éprouvettes). La deuxième installation est un dispositif pour mesurer la distribution de la charge électrique de surface et la corréler avec des cartographies de température. Une troisième installation est destinée à l'étude de l’influence de la charge électrique sur l’angle de contact de gouttelettes déposées en surface. Les expériences réalisées ont montré que le niveau de la charge généré par frottement sec dépend du temps de frottement, de l’usure, de la pression de contact et de la rugosité des surfaces. Une charge générée par effet triboélectrique ou par décharge couronne peut augmenter le frottement à sec. En revanche, la présence d’une charge électrique à la surface du polymère améliore le frottement lubrifié. Les mesures d’angles de contact ont mis en évidence que celui-ci dépend de la nature du liquide et du polymère étudiés, ainsi que de l’état de charge électrique des échantillons. / The approach undertaken in this thesis is to explore the possibility of using the electrostatic charge to improve the dry or lubricated (two oils with different viscosity and distilled water) sliding contacts between polymeric materials (PP, PE, PS, and ABS, two types of PVC). Three experimental benches were designed and built. The first installation is a linear tribometer designed to study the sliding contacts between solids with dry or lubricated friction. It allows the adjustment to four control variables of the tribocharging process: normal force, sliding speed, time and stroke, and the measurement of three characteristics of the friction regime: the tangential force, the variation of the normal force and the relative displacement between the specimens. The second installation is a device for measuring the distribution of the surface electrical charge, and for correlating it with the temperature mappings. A third installation is designed to study the influence of the electric charge on the contact angle of droplets deposited on the surface. The experiments showed that the level of the charge generated by dry friction depends on the friction time, the wear, the contact pressure and the roughness. A charge generated by friction or by corona discharge can increase dry friction. On the other hand, the presence of electric charge on the surface of polymers can improve a lubricated contact. The contact angle measurements pointed out the influence of the nature of both solid and liquid materials involved in the contact, as well as of the electric charge of the samples.

Deep drawing of paperboard with rigid tools and immediate compression has only a small presence in the market for secondary packaging solutions due to a lack of understanding of the physical relations that occur during the forming process. As with other processes that deal with interactions between two solids in contact, the control of the factors that affect friction is important due to friction’s impact on runnability and process reliability. A new friction measurement device was developed to evaluate the factors influencing the friction behavior of paperboard such as under the specific conditions of the deep drawing process, which differ from the standard friction testing methods. The tribocharging of the contacting surfaces, generated during sliding friction, was determined to be a major influence on the dynamic coefficient of friction between paperboard and metal. The same effect could be examined during the deep drawing process. With increased contact temperature due to the heating of the tools, the coefficient of friction decreased significantly, but it remained constant after reaching a certain charging state after several repetitions. Consequently, to avoid ruptures of the wall during the forming process, tools that are in contact with the paperboard should be heated.

Deep drawing of paperboard with rigid tools and immediate compression has only a small presence in the market for secondary packaging solutions due to a lack of understanding of the physical relations that occur during the forming process. As with other processes that deal with interactions between two solids in contact, the control of the factors that affect friction is important due to friction’s impact on runnability and process reliability. A new friction measurement device was developed to evaluate the factors influencing the friction behavior of paperboard such as under the specific conditions of the deep drawing process, which differ from the standard friction testing methods. The tribocharging of the contacting surfaces, generated during sliding friction, was determined to be a major influence on the dynamic coefficient of friction between paperboard and metal. The same effect could be examined during the deep drawing process. With increased contact temperature due to the heating of the tools, the coefficient of friction decreased significantly, but it remained constant after reaching a certain charging state after several repetitions. Consequently, to avoid ruptures of the wall during the forming process, tools that are in contact with the paperboard should be heated.

To evaluate the influence of different normal forces and contact temperatures on the frictional behavior of paperboard during the deep drawing process, a new measurement punch was developed to measure the normal force, which induced the friction within the gap between the forming cavity and punch. The resulting dynamic coefficient of friction was calculated and reproduced via a new developed substitute test for the friction measurement device, which was first introduced in Lenske et al. (2017). The normal force within the forming gap during the deep drawing process was influenced by the blankholder force profile, the contact temperature, and the fiber direction. The friction measurements with the substitute test showed a strong dependency between the applied normal force and the dynamic coefficient of friction. Furthermore the frictional behavior was influenced by the contact temperature and the wrinkle formation.