This research investigates a novel approach to methanol production from methane. The high use of fossil fuels in New Zealand and around the world causes global warming. Using clearer, renewable fuels the problem could potentially be reduced. Biomass energy is energy stored in organic matter such as plants and animals and is one of the options for a cleaner, renewable energy source. A common biofuel is methane that is produced by anaerobic digestion. Although methane is a good fuel, the energy is more accessible if it is converted to methanol. While technology exists to produce methanol from methane, these processes are thermo-chemical and require large scale production to be economic. Nitrosomonas europaea, a nitrifying bacterium, has been shown to oxidize methane to methanol (Hyman and Wood 1983). This research investigates the possibility of converting methane into methanol using immobilized N. europaea for use in smaller applications. A trickle bed bioreactor was developed, containing a pure culture of N. europaea immobilized in a biofilm on ceramic raschig rings. The reactor had a biomass concentration of 7.82 ± 0.43 g VSS/l. This was between 4 – 15 times higher than other systems aimed at biologically producing methanol. However, the immobilization dramatically affected the methanol production ability of the cells. Methanol was shown to be produced by the immobilized cells with a maximum production activity of 0.12 ± 0.08 mmol/gVSS.hr. This activity was much lower than the typical reported value of 1.0 mmol/g dry weight.hr (Hyman and Wood 1983). The maximum methanol concentration achieved in this system was 0.129 ± 0.102 mM, significantly lower than previous reported values, ranging between 0.6 mM and 2 mM (Chapman, Gostomski, and Thiele 2004). The results also showed that the addition of methane had an effect on the energy gaining metabolism (ammonia oxidation) of the bacteria, reducing the ammonia oxidation capacity by up to 70%. It was concluded, because of the low methanol production activity and the low methanol concentrations produced, that this system was not suitable for a methanol biosynthesis process.

Thesis (PhD.)(Chemical Engineering)--University of Pretoria, 2007. / Includes abstract. Includes bibliographical references.

Thesis (M.Eng.(Chemical engineering))--University of Pretoria, 2009. / Includes bibliographical references.

No / Petroleum contributes significantly to our lives and will continue do so for many years to come. Petroleum derivatives supply more than 50% of the world's total supply of energy (Jarullah, 2011). Traditionally crude oil goes though fractional distillation to produce different grades of fuel such as gasoline, kerosene, diesel oil, etc. providing fuel for automobiles, tractors, trucks, aircraft, and ships. Catalytic hydrotreating (HDT) is used to detoxify the oil fractions produced by fractional distillation in the petroleum refining industries which involve removal of pollutants such as sulfur, nitrogen, metals, and asphaltene in trickle bed reactors. Recently Jarullah and co-workers proposed detoxification of whole crude oil a priori before the crude oil enters further processing in a fractionating column. This chapter highlights this new technology.

The growing demand for high-quality middle distillates is increasing worldwide, whereas the demand for low-value oil products, such as heavy oils and residues, is decreasing. Thus, maximizing the production of more liquid distillates of very high quality is of immediate interest to refiners. At the same time, environmental legislation has led to more strict specifications of petroleum derivatives. Hydrotreatment (HDT) of crude oil is one of the most challenging tasks in the petroleum refining industry, which has not been reported widely in the literature. In this work, crude oil was hydrotreated upon a commercial cobalt¿molybdenum on alumina (Co¿Mo/¿-Al2O3) catalyst presulfided at specified conditions. Detailed pilot-plant experiments were conducted in a continuous-flow isothermal trickle-bed reactor (TBR), and the main hydrotreating reactions were hydrodesulfurization (HDS), hydrodenitrogenation (HDN), hydrodeasphaltenization (HDAs), and hydrodemetallization (HDM), which includes hydrodevanadization (HDV) and hydrodenickelation (HDNi). The reaction temperature (T), the hydrogen pressure (P), and the liquid hourly space velocity (LHSV) were varied with certain ranges, with constant hydrogen to oil (H2/Oil) ratio. The effects of T, P, and LHSV on the conversion of sulfur, nitrogen, vanadium, nickel, and asphaltene were studied. The results showed that high T and P and low LHSV in HDS, HDN, HDV, HDNi, and HDAs of crude oil improve the sulfur (S), nitrogen (N), metals [vanadium (V) and nickel (Ni)], and asphaltene (Asph) conversion. The hydrotreated crude oil has been distilled into the following fractions: light naphtha (LN), heavy naphtha (HN), heavy kerosene (HK), light gas oil (LGO), and reduced crude residue (RCR), to compare the yield of these fractions produced by distillation after the HDT process to those produced by conventional methods (i.e., HDT of each fraction separately after the distillation). The yield of the middle distillate showed greater yield compared to the middle distillate produced by conventional methods. The properties of RCR produced using both methods are also discussed.

Yes / Energy saving is an important consideration in process design for low cost sustainable production with reduced environmental impacts (carbon footprint). In our earlier laboratory scale pilot plant study of catalytic wet air oxidation (CWAO) of phenol (a typical compound found in wastewater), the energy recovery was not an issue due to small amount of energy usage. However, this cannot be ignored for a large scale reactor operating around 140–160 °C due to high total energy requirement. In this work, energy savings in a large scale CWAO process is explored. The hot and cold streams of the process are paired up using 3 heat exchangers recovering significant amount of energy from the hot streams to be re-used in the process leading to over 40% less external energy consumption. In addition, overall cost (capital and operating) savings of the proposed process is more than 20% compared to that without energy recovery option.

Yes / The oxidative desulphurization (ODS) of light gas oil (LGO) is investigated with an in-house designed cobalt 11 oxide loaded on alumina (γ-Al2O3) catalyst in the presence of air as oxidizing agent under moderate operating 12 conditions (temperature from 403 to 473 K, LHSV from 1 to 3 hr-1, initial concentration from 500 to 1000 13 ppm). Incipient Wetness Impregnation method (IWI) of cobalt oxide over gamma alumina (2% Co3O4/γ-14 Al2O3) is used for the preparation of the catalyst. The optimal design of experiments is studied to evaluate the 15 effects of a number of process variables namely temperature, liquid hourly space velocity (LHSV) and 16 concentration of dibenzothiophene and their optimal values were found to be 473 K, 1hr-1 and 1000 ppm 17 respectively. For conversion dibenzothiophene to sulphone and sulphoxide, the results indicates that the 18 Incipient Wetness Impregnation (IWI) is suitable to prepare this type of the catalyst. Based on the 19 experiments, mathematical models that represent a three phase reactor for describing the behavior of the ODS 20 process are developed. 21 In order to develop a useful model for simulation, control, design and scale-up of the oxidation process, 22 accurate evaluation of important process parameters such as reaction rate parameters is absolutely essential. 23 For this purpose, the parameter estimation technique available in gPROMS (general Process Modelling 24 System) software is employed in this work. With the estimated process parameters further simulations of the 25 process is carried out and the concentration profiles of dibenzothiophene within the reactor are generated.

Trois techniques de mesure différentes ont été utilisées pour étudier la distribution des fluides dans un lit fixe : la tomographie à fils, le collecteur de liquide et un ensemble de thermistances. La tomographie à fils, dont la première application dans le cadre des lits fixes est décrite ici, a permis, tout comme le collecteur de liquide, d’obtenir des résultats intéressants concernant l’influence de paramètres tels que la distribution initiale, le type de chargement et les débits de fluides sur la distribution du liquide. L’étude a notamment montré l’importance de bien définir la maldistribution de liquide en termes de la grandeur mesurée et a apporté un regard critique vis-à-vis des consensus généraux concernant l’effet sur la distribution de liquide de paramètres tels que le débit de gaz (dont les expériences ont montré qu’elle dépend du distributeur utilisé) et le type de chargement (l’hypothèse selon laquelle le chargement dense disperse mieux le liquide dans la direction radiale par rapport au chargement lâche n’a pas été vérifié). Une étude réalisée en régime à haute interaction a permis aussi d’observer la relation étroite qui existe entre la distribution initiale et le régime d’écoulement / Three different measuring techniques were used to study the fluid distribution inside a trickle-bed reactor: the wire mesh tomography, the liquid collector and a set of thermistors. The liquid collector and specially the wire mesh tomography, whose first application in trickle bed reactors is described here, yielded interesting results concerning the influence of variables such as the initial liquid distribution, the loading method and the fluid flow rates on liquid maldistribution. Among the main observations, the study illustrates the importance of well defining liquid maldistribution in terms of the measured quantity and prompts to some caution when referring to some “normally accepted facts” like the advantages in terms of liquid distribution obtained when increasing the gas flow rate (which depends, according to this study, on the quality of initial liquid distribution) or when using a dense loading of the catalyst (the hypothesis according to which, compared with a sock loading, dense loading favors radial dispersion was not verified by the study). Also, a study performed under high interaction conditions showed the intimate relationship between the inlet distribution and the flow regime observed inside the reactor

Trois techniques de mesure différentes ont été utilisées pour étudier la distribution des fluides dans un lit fixe : la tomographie à fils, le collecteur de liquide et un ensemble de thermistances. La tomographie à fils, dont la première application dans le cadre des lits fixes est décrite ici, a permis, tout comme le collecteur de liquide, d'obtenir des résultats intéressants concernant l'influence de paramètres tels que la distribution initiale, le type de chargement et les débits de fluides sur la distribution du liquide. L'étude a notamment montré l'importance de bien définir la maldistribution de liquide en termes de la grandeur mesurée et a apporté un regard critique vis-à-vis des consensus généraux concernant l'effet sur la distribution de liquide de paramètres tels que le débit de gaz (dont les expériences ont montré qu'elle dépend du distributeur utilisé) et le type de chargement (l'hypothèse selon laquelle le chargement dense disperse mieux le liquide dans la direction radiale par rapport au chargement lâche n'a pas été vérifié). Une étude réalisée en régime à haute interaction a permis aussi d'observer la relation étroite qui existe entre la distribution initiale et le régime d'écoulement.

Trickle-flow is traditionally modeled by means of hydrodynamic parameters such as liquid holdup, two-phase pressure drop and wetting efficiency. Several studies showed that these parameters are not only a function of flow conditions and bed properties, but also of the flow history and morphology of flow. These can have a major influence on the distribution in the bed. The effect of flow morphology on liquid holdup and pressure drop is widely discussed in literature, but little attention is paid to its effect on wetting efficiency. Trickle-bed reactor models suggest that not a only bed-averaged but also the distribution of wetting efficiency may be of importance for reactor performance. Both the average wetting efficiency and the distribution of wetting are probably a function flow history and morphology. The distribution of wetting efficiency for different flow morphologies were investigated by means of a colorometric method that was developed for this purpose. Representative wetting distributions could be obtained. Flow morphologies and liquid distributions were manipulated by means of the pre-wetting procedure that was performed prior to flow. Pulse and Levec pre-wetted beds were investigated. These distributions were explained in detail in terms of flow morphology. It was found that the average wetting efficiency in pulse pre-wetted beds are much higher than in Levec pre-wetted beds. All particles in the pulse pre-wetted beds at all investigated flow conditions were contacted by the flowing liquid. This was not the case for the Levec pre-wetted beds. It was found that the flow in Levec pre-wetted beds become similar to that in pulse pre-wetted beds at high liquid flow rates. It was investigated how these distributions can affect reactor modeling, based on popular particle-scale models that relate reactor efficiency to wetting efficiency. According to these models, the wetting efficiency distribution in pulse pre-wetted beds can be characterised by means of only its average value. This is not the case for Levec pre-wetted beds. These results are however a strong function of the models that were employed. Finally, some recommendations are made in terms of the preferred pre-wetting method or flow morphology for different types of reactions. These recommendations are also based on models and have not been verified with experiments. / Dissertation (MEng (Chemical Engineering))--University of Pretoria, 2007. / Chemical Engineering / unrestricted