A validation of parallel TURBO, an unsteady RANS turbomachinery solver, is performed for Rotor 35. Comparisons of the rotor's operational range for computational and experimental data as well as comparisons of its spanwise performance characteristics for a single blade passage provide depth to the validation and show a very favorable agreement. Further operational and performance comparisons against experiment are used for multiple blade passage simulations. Multiple blade passage simulations are shown to demonstrate noticable gains over the single blade passage simulation in solution accuracy against experiment. Also demonstrated are the asymmetric flow features that develop at the near stall operating condition for multiple blade passages. These single and multiple blade passage simulations are presented as groundwork for future research examining the effect of periodic boundary conditions on the growth of computational stall cells within a rotor or stage configuration.

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This research performs an experimental study of a trailing edge blowing system that can adapt to variations in flow parameters and reduce the unsteady stator-rotor interaction at all engine operating conditions. The fan rotor of a 1/14 scale turbofan propulsion simulator is subjected to spatially periodic, circumferential inlet flow distortions. The distortions are generated by four struts that support a centerbody in the inlet mounted onto the simulator. To reduce the unsteady effects of the strut wakes on the rotor blades, the wake is re-energized by injecting mass from the trailing edge of the strut. Each strut is provided with discrete blowing holes that open out through the strut trailing edge. Each blowing hole is connected to a MEMS based microvalve, which controls the blowing rate of the hole. The microvalve is actuated by a signal voltage, generated by a PID controller that accepts free stream and wake axial flow velocities as inputs and minimizes their difference. To quantify the effectiveness of trailing edge blowing the far-field noise is measured in an anechoic chamber. The experiments are performed for two simulator test speeds, 29,500 rpm and 40,000 rpm, with and without trailing edge blowing. The maximum reduction recorded at 29,500 rpm is 8.2 dB, and at 40,000 rpm is 7.3 dB. Reductions of 2.9 dB and greater are observed at the first five harmonics of the blade passing frequency. The sound power level at the blade passing frequency, calculated from measured far-field directivity, is reduced by 4.4 dB at 29,500 rpm and by 2.9 dB at 40,000 rpm. The feasibility and advantage of active control is demonstrated by the ability of the system to respond to a step change in the inlet flow velocity, and achieve optimum wake filling in approximately 8 seconds. / Master of Science

Master of Science / Particulate ingestion has been an ongoing issue in the aviation industry as aircraft are required to operate in hostile environments. Ingesting particulates such as sand or dust can erode and damage engine components. This damage will affect the life cycle of parts and compromise the safety of the aircraft. This issue is very costly and dangerous. In order to combat these issues, a particle sensor with the ability to monitor in-stream particulate size, shape, and mass flow rate is necessary. Our team with the Advanced Propulsion and Power Laboratory developed a non-intrusive optical sensor that is able to characterize non-spherical particles. This sensor has been used in various applications through the years; however, most recently, the sensor has been demonstrated at the Virginia Tech M250 engine inlet. This was the first time that the sensor was directly attached to an engine's inlet and subjected to engine conditions. For this validation, highly erosive, coarse quartz was used. Utilizing laser and cameras, the sensor is able to deduce the particles' average shape and size distributions. From those measurements, the mass flow rate of the particle can be calculated. The works provided in the thesis show that particle ingestion rates can be measured to an acceptably high accuracy. In contrast, refinement of the processing techniques can provide spatially resolved measurements of particle characteristics as well.

The application of laser Doppler vibrometry to high speed rotating structures has been hampered by technical limitations. Whereas full-field three-dimensional velocity measurements can be made on stationary structures, the capability on rotating structures is limited to low speed, one-dimensional, steady state operation. This work describes the implementation of a self-tracking laser vibrometry system which overcomes many of the limitations of current techniques for vibration measurements on rotating structures. A model of the self-tracker is developed and used to predict the effects of static misalignments on the position and velocity errors. These predictions are supported by experimental results and simplified models of the self-tracker. NOTE: (02/2011) An updated copy of this ETD was added after there were patron reports of problems with the file. / Ph. D.

A computational study aimed at improving the understanding of rotating instability in the LP steam turbine last stage working under low flow rate conditions is described in this thesis. A numerical simulation framework has been developed to investigate into the instability flow field. Two LP model turbine stages are studied under various flow rate conditions. By using the 2D simulations as reference and comparing the results to those of the 3D simulations, the basic physical mechanism of rotating instability is analysed. The pressure ratio characteristics across the rotor row tip are found to be crucial to the inception of rotating instability. The captured instability demonstrates a 2D mechanism based on the circumferential variation of unsteady separation flow in the rotor row. The 3D tip clearance flow is found not a necessary cause of the instability onset. Several influential parameters on the instability flow are also investigated by a set of detailed studies on different turbine configurations. The results show that the instability flow pattern and characteristics can be altered by the gap distance between the stator and rotor row, the rotor blading and the stator row stagger angle. Some flow control approaches are proposed based on the observations, which may also serve as design reference. The tip region 3D vortex flow upstream to the rotor row is also captured by the simulations under low flow rate conditions. Its appearance is found to be able to suppress the inception of rotating instability by disrupting the interaction between the rotor separation flow and the incoming flow. Finally, some recommendations for further work are proposed.

<p>The successful, efficient, and safe turbine design requires a thorough understanding of the underlying physical phenomena. This research investigates the physical understanding and parameters highly correlated to flutter, an aeroelastic instability prevalent among low pressure turbine (LPT) blades in both aircraft engines and power turbines. The modern way of determining whether a certain cascade of LPT blades is susceptible to flutter is through time-expensive computational fluid dynamics (CFD) codes. These codes converge to solution satisfying the Eulerian conservation equations subject to the boundary conditions of a nodal domain consisting fluid and solid wall particles. Most detailed CFD codes are accompanied by cryptic turbulence models, meticulous grid constructions, and elegant boundary condition enforcements all with one goal in mind: determine the sign (and therefore stability) of the aerodynamic damping. The main question being asked by the aeroelastician, ``is it positive or negative?'' This type of thought-process eventually gives rise to a black-box effect, leaving physical understanding behind. Therefore, the first part of this research aims to understand and reveal the physics behind LPT flutter in addition to several related topics including acoustic resonance effects. A percentage of this initial numerical investigation is completed using an influence coefficient approach to study the variation the work-per-cycle contributions of neighboring cascade blades to a reference airfoil. The second part of this research introduces new discoveries regarding the relationship between steady aerodynamic loading and negative aerodynamic damping. Using validated CFD codes as computational wind tunnels, a multitude of low-pressure turbine flutter parameters, such as reduced frequency, mode shape, and interblade phase angle, will be scrutinized across various airfoil geometries and steady operating conditions to reach new design guidelines regarding the influence of steady aerodynamic loading and LPT flutter. Many pressing topics influencing LPT flutter including shocks, their nonlinearity, and three-dimensionality are also addressed along the way. The work is concluded by introducing a useful preliminary design tool that can estimate within seconds the entire aerodynamic damping versus nodal diameter curve for a given three-dimensional cascade.</p> / Dissertation