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IMTS and WOT form a PC-based hardware and software system designed to continuously monitor large numbers of rotating machinery, evaluate each machine's condition through a series of user-definable standards, and alert operators to potential problems. This system requires a rack of data acquisition equipment located near the machines being monitored and a PC that can be located remotely. This system has been tested under actual plant conditions at the Virginia Tech Power Plant. The software operates under Windows 3.1, and allows data to be acquired and evaluated simultaneously. This thesis discusses the development of this system over earlier versions and the installation procedures and first runs at the Power Plant. It discusses in detail the operation of some of the main programs that comprise the Intelligent Trending and Expert System. / Master of Science

Unsteady three-dimensional flow phenomena have major effects on the aerodynamic performance of, and heat transfer to, gas-turbine blading. Investigation of the mechanisms associated with these phenomena requires an experimental facility that is capable of simulating a gas turbine, but at lower levels of temperature and pressure to allow conventional measurement techniques. This thesis reports on the design, development and commissioning of a new experimental facility that models these unsteady three-dimensional flow phenomena. The new facility, which consists of a 62%-size, high-pressure gas-turbine stage mounted in a transient wind tunnel, simulates the turbine design point of a full-stage turbine. The thesis describes the aerodynamic and mechanical design of the new facility, a rigorous stress analysis of the facility’s rotating system and the three-stage commissioning of the facility. The thesis concludes with an assessment of the turbine stage performance.

In modern gas turbines, with the increase of inlet gas temperature to raise thework output, the importance of accurate aero-thermal analysis has become of vitalimportance. These analysis are required for temperature prediction throughoutthe turbine and to predict the thermal stresses and to estimate the cooling requiredfor each component.In the past 20 years, computational fluid dynamics (CFD) methods have becomea powerfool tool aero-thermal analysis. Due to reasons including numericallimitation, flow complications caused by blade row interactions and the effect offilm cooling, using simple steady state CFD methods may result in inaccuratepredictions. Even though employing transient simulations can improve the accuracyof the simulations, it will also greatly increase the simulation time and cost.Therefore, new methods are constantly being developed to increase the accuracywhile keeping the computational costs relatively low. Investigating some of thesedeveloped methods is one of the main purposes of this study.A simplification that has long been applied in gas turbine simulations hasbeen the absence of cooling cavities. Another part of this thesis will focus onthe effect of cooling cavities and the importance of including them in the domain.Therefore, all transient and steady state simulations have been examined for twocases; a simplified case and a detailed case. The results are then compared tothe experimental measurements to evaluate the importance of their presence inthe model. The software used to perform all simulations is the commercial codeANSYS CFX 15.The findings suggest that even though including cooling cavities would improvethe results, the simulations should be run in transient. One important finding wasthat when performing transient simulations, especially the Time Transformationmethod, not only is the pitch ratio between every subsequent blade row important,but also the pitch ratio between the stators is highly influential on the accuracyof the results.

Thesis (MEng)--Stellenbosch University, 2015. / ENGLISH ABSTRACT: The use of gas turbines in central receiver solar power plant cycles has become an increasingly popular research topic. This has led to the need to investigate and analyse the effect of the solar receiver on the gas turbine cycle. The aim of this thesis is to construct an experimental gas turbine setup to accommodate further research on utilizing solar energy to power gas turbines. The gas turbine under consideration is the Rover Gas Turbines 1S/60. The focus of this investigation is the centrifugal compressor of the gas turbine. An increase in static pressure is required for the gas turbine to cope with anticipated pressure drops in the central receiver that will be part of the gas turbine cycle. The standard compressor design is analysed by means of 3-D (CFD) analysis using CFX® and experimental data. The new centrifugal compressor is designed by means of 1-D and 3-D (CFD) analysis using CompAero and CFX®. The aim is to design a compressor that maximizes the total-to-static pressure ratio. The size of the compressor is highly constrained by the geometry parameters of the gas turbine. Since the turbine rotor will remain unchanged, the power input, mass flow rate and rotational speed must stay the same. The experimental setup was build and the numerical results of the standard compressor were validated against the experimental results. A new centrifugal compressor was designed. The total-to-static pressure ratio was increased from 2.50 to 3.30 at an operating speed of 46 krpm. The efficiency of the compressor was improved from 63.8% to 85.6%. The input power of the new compressor design deviated 1.6% from the set benchmark, and 1.3% from the numerical data of the standard compressor. / AFRIKAANSE OPSOMMING: Die gebruik van gasturbines in sonkragstasiesiklusse met ’n sentrale ontvanger het gegroei tot ’n gewilde navorsingsonderwerp. Dit het gelei tot die behoefte om die effek van die sonontvanger op die gasturbinesiklus te ondersoek en te analiseer. Die doel van hierdie tesis is om ’n eksperimentele gasturbine opstelling te bou vir verdere navorsing oor die benutting van sonenergie om ’n gasturbine aan te dryf. Die gasturbine in oorweging is die Rover Gas Turbines 1S/60. Die fokus van hierdie ondersoek is die sentrifugale kompressor van die gasturbine. ’n Toename in statiese druk word benodig vir die gasturbine om die verwagte drukverlies in die sentrale ontvanger, wat deel uit maak van die gasturbinesiklus, te hanteer. Die standaard kompressor ontwerp is geanaliseer deur middel van 3-D Berekenings Vloeimeganika (BVM) analises met behulp van CFX® en eksperimentele data. Die nuwe sentrifugale kompressor is ontwerp deur middel van 1-D en 3-D BVM analises met behulp van CompAero en CFX®. Die doel is om ’n kompressor te ontwerp wat die totale-tot-statiese drukverhouding maksimeer. Die grootte van die kompressor is beperk deur die geometrie van die gasturbine omhulsel. Aangesien die turbinerotor onveranderd sal bly, moet die insetdrywing, massa-vloeitempo en rotasiespoed dieselfde bly. Die eksperimentele opstelling is gebou en die numeriese resultate van die standaard kompressor is teenoor die eksperimentele resultate gevalideer. ’n Nuwe sentrifugale kompressor is ontwerp. Die totale-tot-statiese drukverhouding is verhoog van 2.50 tot 3.30 teen ’n rotasiespoed van 46 000 omwentelings per minuut. Die doeltreffendheid van die kompressor is verbeter van 63.8% tot 85.6%. Die insetdrywing van die nuwe kompressor ontwerp het met 1.6% afgewyk van die vasgestelde maatstaf, en met 1.3% van die numeriese data van die standaard kompressor.

<p>This research investigates the forced response of mistuned rotor blades that can lead to excessive vibration, noise, and high cycle fatigue failure in a turbomachine. In particular, an embedded rotor in the Purdue Three-Stage Axial Compressor Research Facility is considered. The prediction of the rotor forced response contains three key elements: the prediction of forcing function, damping, and the effect of frequency mistuning. These computational results are compared with experimental aerodynamic and vibratory response measurements to understand the accuracy of each prediction.</p><p>A state-of-the-art time-marching computational fluid dynamic (CFD) code is used to predict the rotor forcing function. A highly-efficient nonlinear frequency-domain Harmonic Balance CFD code is employed for the prediction of aerodynamic damping. These allow the compressor aerodynamics to be depicted and the tuned rotor response amplitude to be predicted. Frequency mistuning is considered by using two reduced-order models of different levels of fidelity, namely the Fundamental Mistuning Model (FMM) and the Component Mode Mistuning (CMM) methods. This allows a cost-effective method to be identified for mistuning analysis, especially for probabilistic mistuning analysis.</p><p>The first topic of this work concerns the prediction of the forcing function of the embedded rotor due to the periodic passing of the neighboring stators that have the same vane counts. Superposition and decomposition methods are introduced under a linearity assumption, which states that the rotor forcing function comprises of two components that are induced by each neighboring stator, and that these components stay unchanged with only a phase shift with respect to a change in the stator-stator clocking position. It is found that this assumption captures the first-order linear relation, but neglects the secondary nonlinear effect which alters each stator-induced forcing functions with respect to a change in the clocking position.</p><p>The second part of this work presents a comprehensive mistuned forced response prediction of the embedded rotor at a high-frequency (higher-order) mode. Three steady loading conditions are considered. The predicted aerodynamics are in good agreement with experimental measurements in terms of the compressor performance, rotor tip leakage flow, and circumferential distributions of the stator wake and potential fields. Mistuning analyses using FMM and CMM models show that the extremely low-cost FMM model produces very similar predictions to those of CMM. The predicted response is in good agreement with the measured response, especially after taking the uncertainty in the experimentally-determined frequency mistuning into consideration. Experimentally, the characteristics of the mistuned response change considerably with respect to loading. This is not very well predicted, and is attributed to un-identified and un-modeled effects. A significant amplification factor over 1.5 is observed both experimentally and computationally for this higher-order mode.</p> / Dissertation