This thesis reports the results of an experimental investigation of the effect of buoyancy forces on turbulent upflow of air in a vertical pipe under condit.io:1s of constant wall heat flux at Reynolds numbers of 5000 to 14000. Preliminary velocity and axial turbulence intensity measurements in isothermal flows for Reynolds numbers of 5000 to 32000 are also reported. Velocity and temperature distributions were measured over a range of heat fluxes at Reynolds numbers of approximately 5000 and 8000 and at a single heat flux at a Reynolds number of 14000.

This thesis contains the details of an experimental study on the local void fraction measurements in large-diameter vertical pipes using optical fiber probes. The experiments were conducted in vertical transparent acrylic pipe of a 20-cm diameter. An experimental test facility used for performing of experiments, was designed as a low-pressure air-water loop, which can operate in either a natural circulation mode or a forced circulation mode. Radial void fraction profiles were measured using an optical fiber probe. An average cross-sectional void fraction was calculated by integration of the data obtained by the optical fiber probe. The average void fraction was also calculated using two-phase pressure-drop measurements . The results were compared and the resulting good accuracy of the optical fiber probe was determined. The flow regime results were plotted in terms of superficial gas and liquid velocities using flow regime maps of several researchers. Absence of the slug flow regime in large-diameter pipes was observed during the experiments. The data were correlated using the drift-flux model. A near unity distribution parameter showed that nearly uniform radial distribution of the void fraction dominates in two-phase flow through large-diameter vertical pipes. / Thesis / Master of Engineering (ME)

The rapid depletion of hydrocarbon fields around the world has led the industry to search for these resources in ever increasing water depths. In this context, the large diameter (D > 100mm) vertical riser has become a subject of great interest. In this research work, a major investigation was undertaken to determine the two phase flow hydrodynamics in a 254mm vertical riser. Two types of experiments were performed for range of air-water superficial velocities. The first experimental campaign addresses the issue of the two gas injector’s performances (conventional vs. novel design gas injector) in the large diameter vertical riser. The experimental results show that the novel design gas injector should be the preferential choice. The second set of the experimental work investigates the two phase flow hydrodynamics in the vertical riser in detail. The two phase flow patterns and their transitions were identified by combination of visual observations and statistical features. Based on the results, the experimental flow regime map was developed and compared with the existing vertical upflow regime maps/models. None of the flow regime transition models adequately predicted the flow regimes transitions in large diameter vertical risers as a whole. In this regard, the Taitel et al. (1980) bubble to slug flow transition model has been modified for large diameter vertical upflow conditions, based on the physical mechanism observed. The general trends of modified criteria agreed well with the current and other large diameter experimental results. The effect of upstream conditions on the vertical riser flow behaviour was also investigated in detail by two different inlet configurations (i) near riser base injection and (ii) upstream flowline injection. It was found that no significant differences exist in flow behaviour at low air-water superficial velocities for both the inlet configuration, at high air-water superficial velocities, the intermittent flow behavior in flowline influences the riser flow pattern characteristics and thereby controls the riser dynamics. It is found that liquid slugs from the flowline naturally dissipate to some extent in the riser as a consequence of compression of succeeding bubble that rapidly expands and break through the liquid slug preceding it when it enters the riser. The experimental work corroborates the general consensus that slug flow does not exist in large diameter vertical upflow condition. Experimental data has been further compared to increase the confidence on the existing two phase flow knowledge on large diameter vertical riser: (a) by comparing with other experimental studies on large diameter vertical upflow in which generally, a good agreement was found, (b) by assessing the predictive capability of void fraction correlations/pressure gradient methods. The important implication of this assessment is that the mechanistic approach based on specific flow regime in determining the void fraction and pressure gradient is more successful than conventional empirical based approaches. The assessment also proposes a proposed set a of flow regime specific correlations that recommends void fraction correlations based on their performances in the individual flow regimes. Finally, a numerical model to study the hydrodynamic behaviour in the large diameter horizontal flowline-vertical riser system is developed using multiphase flow simulator OLGA. The simulated results show satisfactory agreement for the stable flows while discrepancies were noted for highly intermittent flows. The real time boundary application was partially successful in qualitatively reproducing the trends. The discrepancies between the predicted results and experimental data are likely to be related to the incorrect closure relations used based on incorrect flow regimes predictions. The existence of the multiple roots in the OLGA code is also reported for the first time.

The rapid depletion of hydrocarbon fields around the world has led the industry to search for these resources in ever increasing water depths. In this context, the large diameter (D > 100mm) vertical riser has become a subject of great interest. In this research work, a major investigation was undertaken to determine the two phase flow hydrodynamics in a 254mm vertical riser. Two types of experiments were performed for range of air-water superficial velocities. The first experimental campaign addresses the issue of the two gas injector’s performances (conventional vs. novel design gas injector) in the large diameter vertical riser. The experimental results show that the novel design gas injector should be the preferential choice. The second set of the experimental work investigates the two phase flow hydrodynamics in the vertical riser in detail. The two phase flow patterns and their transitions were identified by combination of visual observations and statistical features. Based on the results, the experimental flow regime map was developed and compared with the existing vertical upflow regime maps/models. None of the flow regime transition models adequately predicted the flow regimes transitions in large diameter vertical risers as a whole. In this regard, the Taitel et al. (1980) bubble to slug flow transition model has been modified for large diameter vertical upflow conditions, based on the physical mechanism observed. The general trends of modified criteria agreed well with the current and other large diameter experimental results. The effect of upstream conditions on the vertical riser flow behaviour was also investigated in detail by two different inlet configurations (i) near riser base injection and (ii) upstream flowline injection. It was found that no significant differences exist in flow behaviour at low air-water superficial velocities for both the inlet configuration, at high air-water superficial velocities, the intermittent flow behavior in flowline influences the riser flow pattern characteristics and thereby controls the riser dynamics. It is found that liquid slugs from the flowline naturally dissipate to some extent in the riser as a consequence of compression of succeeding bubble that rapidly expands and break through the liquid slug preceding it when it enters the riser. The experimental work corroborates the general consensus that slug flow does not exist in large diameter vertical upflow condition. Experimental data has been further compared to increase the confidence on the existing two phase flow knowledge on large diameter vertical riser: (a) by comparing with other experimental studies on large diameter vertical upflow in which generally, a good agreement was found, (b) by assessing the predictive capability of void fraction correlations/pressure gradient methods. The important implication of this assessment is that the mechanistic approach based on specific flow regime in determining the void fraction and pressure gradient is more successful than conventional empirical based approaches. The assessment also proposes a proposed set a of flow regime specific correlations that recommends void fraction correlations based on their performances in the individual flow regimes. Finally, a numerical model to study the hydrodynamic behaviour in the large diameter horizontal flowline-vertical riser system is developed using multiphase flow simulator OLGA. The simulated results show satisfactory agreement for the stable flows while discrepancies were noted for highly intermittent flows. The real time boundary application was partially successful in qualitatively reproducing the trends. The discrepancies between the predicted results and experimental data are likely to be related to the incorrect closure relations used based on incorrect flow regimes predictions. The existence of the multiple roots in the OLGA code is also reported for the first time.

The study and modelling of two-phase flow, even the simplest ones such as the bubbly flow, remains a challenge that requires exploring the physical phenomena from different spatial and temporal resolution levels. CFD (Computational Fluid Dynamics) is a widespread and promising tool for modelling, but nowadays, there is no single approach or method to predict the dynamics of these systems at the different resolution levels providing enough precision of the results. The inherent difficulties of the events occurring in this flow, mainly those related with the interface between phases, makes that low or intermediate resolution level approaches as system codes (RELAP, TRACE, ...) or 3D TFM (Two-Fluid Model) have significant issues to reproduce acceptable results, unless well-known scenarios and global values are considered. Instead, methods based on high resolution level such as Interfacial Tracking Method (ITM) or Volume Of Fluid (VOF) require a high computational effort that makes unfeasible its use in complex systems. In this thesis, an open-source simulation framework has been designed and developed using the OpenFOAM library to analyze the cases from microescale to macroscale levels. The different approaches and the information that is required in each one of them have been studied for bubbly flow. In the first part, the dynamics of single bubbles at a high resolution level have been examined through VOF. This technique has allowed to obtain accurate results related to the bubble formation, terminal velocity, path, wake and instabilities produced by the wake. However, this approach has been impractical for real scenarios with more than dozens of bubbles. Alternatively, this thesis proposes a CFD Discrete Element Method (CFD-DEM) technique, where each bubble is represented discretely. A novel solver for bubbly flow has been developed in this thesis. This includes a large number of improvements necessary to reproduce the bubble-bubble and bubble-wall interactions, turbulence, velocity seen by the bubbles, momentum and mass exchange term over the cells or bubble expansion, among others. But also new implementations as an algorithm to seed the bubbles in the system have been incorporated. As a result, this new solver gives more accurate results as the provided up to date. Following the decrease on resolution level, and therefore the required computational resources, a 3D TFM have been developed with a population balance equation solved with an implementation of the Quadrature Method Of Moments (QMOM). The solver is implemented with the same closure models as the CFD-DEM to analyze the effects involved with the lost of information due to the averaging of the instantaneous Navier-Stokes equation. The analysis of the results with CFD-DEM reveals the discrepancies found by considering averaged values and homogeneous flow in the models of the classical TFM formulation. Finally, for the lowest resolution level approach, the system code RELAP5/MOD3 is used for modelling the bubbly flow regime. The code has been modified to reproduce properly the two-phase flow characteristics in vertical pipes, comparing the performance of the calculation of the drag term based on drift-velocity and drag coefficient approaches. / El estudio y modelado de flujos bifásicos, incluso los más simples como el bubbly flow, sigue siendo un reto que conlleva aproximarse a los fenómenos físicos que lo rigen desde diferentes niveles de resolución espacial y temporal. El uso de códigos CFD (Computational Fluid Dynamics) como herramienta de modelado está muy extendida y resulta prometedora, pero hoy por hoy, no existe una única aproximación o técnica de resolución que permita predecir la dinámica de estos sistemas en los diferentes niveles de resolución, y que ofrezca suficiente precisión en sus resultados. La dificultad intrínseca de los fenómenos que allí ocurren, sobre todo los ligados a la interfase entre ambas fases, hace que los códigos de bajo o medio nivel de resolución, como pueden ser los códigos de sistema (RELAP, TRACE, etc.) o los basados en aproximaciones 3D TFM (Two-Fluid Model) tengan serios problemas para ofrecer resultados aceptables, a no ser que se trate de escenarios muy conocidos y se busquen resultados globales. En cambio, códigos basados en alto nivel de resolución, como los que utilizan VOF (Volume Of Fluid), requirieren de un esfuerzo computacional tan elevado que no pueden ser aplicados a sistemas complejos. En esta tesis, mediante el uso de la librería OpenFOAM se ha creado un marco de simulación de código abierto para analizar los escenarios desde niveles de resolución de microescala a macroescala, analizando las diferentes aproximaciones, así como la información que es necesaria aportar en cada una de ellas, para el estudio del régimen de bubbly flow. En la primera parte se estudia la dinámica de burbujas individuales a un alto nivel de resolución mediante el uso del método VOF (Volume Of Fluid). Esta técnica ha permitido obtener resultados precisos como la formación de la burbuja, velocidad terminal, camino recorrido, estela producida por la burbuja e inestabilidades que produce en su camino. Pero esta aproximación resulta inviable para entornos reales con la participación de más de unas pocas decenas de burbujas. Como alternativa, se propone el uso de técnicas CFD-DEM (Discrete Element Methods) en la que se representa a las burbujas como partículas discretas. En esta tesis se ha desarrollado un nuevo solver para bubbly flow en el que se han añadido un gran número de nuevos modelos, como los necesarios para contemplar los choques entre burbujas o con las paredes, la turbulencia, la velocidad vista por las burbujas, la distribución del intercambio de momento y masas con el fluido en las diferentes celdas por cada una de las burbujas o la expansión de la fase gaseosa entre otros. Pero también se han tenido que incluir nuevos algoritmos como el necesario para inyectar de forma adecuada la fase gaseosa en el sistema. Este nuevo solver ofrece resultados con un nivel de resolución superior a los desarrollados hasta la fecha. Siguiendo con la reducción del nivel de resolución, y por tanto los recursos computacionales necesarios, se efectúa el desarrollo de un solver tridimensional de TFM en el que se ha implementado el método QMOM (Quadrature Method Of Moments) para resolver la ecuación de balance poblacional. El solver se desarrolla con los mismos modelos de cierre que el CFD-DEM para analizar los efectos relacionados con la pérdida de información debido al promediado de las ecuaciones instantáneas de Navier-Stokes. El análisis de resultados de CFD-DEM permite determinar las discrepancias encontradas por considerar los valores promediados y el flujo homogéneo de los modelos clásicos de TFM. Por último, como aproximación de nivel de resolución más bajo, se investiga el uso uso de códigos de sistema, utilizando el código RELAP5/MOD3 para analizar el modelado del flujo en condiciones de bubbly flow. El código es modificado para reproducir correctamente el flujo bifásico en tuberías verticales, comparando el comportamiento de aproximaciones para el cálculo del término d / L'estudi i modelatge de fluxos bifàsics, fins i tot els més simples com bubbly flow, segueix sent un repte que comporta aproximar-se als fenòmens físics que ho regeixen des de diferents nivells de resolució espacial i temporal. L'ús de codis CFD (Computational Fluid Dynamics) com a eina de modelatge està molt estesa i resulta prometedora, però ara per ara, no existeix una única aproximació o tècnica de resolució que permeta predir la dinàmica d'aquests sistemes en els diferents nivells de resolució, i que oferisca suficient precisió en els seus resultats. Les dificultat intrínseques dels fenòmens que allí ocorren, sobre tots els lligats a la interfase entre les dues fases, fa que els codis de baix o mig nivell de resolució, com poden ser els codis de sistema (RELAP,TRACE, etc.) o els basats en aproximacions 3D TFM (Two-Fluid Model) tinguen seriosos problemes per a oferir resultats acceptables , llevat que es tracte d'escenaris molt coneguts i se persegueixen resultats globals. En canvi, codis basats en alt nivell de resolució, com els que utilitzen VOF (Volume Of Fluid), requereixen d'un esforç computacional tan elevat que no poden ser aplicats a sistemes complexos. En aquesta tesi, mitjançant l'ús de la llibreria OpenFOAM s'ha creat un marc de simulació de codi obert per a analitzar els escenaris des de nivells de resolució de microescala a macroescala, analitzant les diferents aproximacions, així com la informació que és necessària aportar en cadascuna d'elles, per a l'estudi del règim de bubbly flow. En la primera part s'estudia la dinàmica de bambolles individuals a un alt nivell de resolució mitjançant l'ús del mètode VOF. Aquesta tècnica ha permès obtenir resultats precisos com la formació de la bambolla, velocitat terminal, camí recorregut, estela produida per la bambolla i inestabilitats que produeix en el seu camí. Però aquesta aproximació resulta inviable per a entorns reals amb la participació de més d'unes poques desenes de bambolles. Com a alternativa en aqueix cas es proposa l'ús de tècniques CFD-DEM (Discrete Element Methods) en la qual es representa a les bambolles com a partícules discretes. En aquesta tesi s'ha desenvolupat un nou solver per a bubbly flow en el qual s'han afegit un gran nombre de nous models, com els necessaris per a contemplar els xocs entre bambolles o amb les parets, la turbulència, la velocitat vista per les bambolles, la distribució de l'intercanvi de moment i masses amb el fluid en les diferents cel·les per cadascuna de les bambolles o els models d'expansió de la fase gasosa entre uns altres. Però també s'ha hagut d'incloure nous algoritmes com el necessari per a injectar de forma adequada la fase gasosa en el sistema. Aquest nou solver ofereix resultats amb un nivell de resolució superior als desenvolupat fins la data. Seguint amb la reducció del nivell de resolució, i per tant els recursos computacionals necessaris, s'efectua el desenvolupament d'un solver tridimensional de TFM en el qual s'ha implementat el mètode QMOM (Quadrature Method Of Moments) per a resoldre l'equació de balanç poblacional. El solver es desenvolupa amb els mateixos models de tancament que el CFD-DEM per a analitzar els efectes relacionats amb la pèrdua d'informació a causa del promitjat de les equacions instantànies de Navier-Stokes. L'anàlisi de resultats de CFD-DEM permet determinar les discrepàncies ocasionades per considerar els valors promitjats i el flux homogeni dels models clàssics de TFM. Finalment, com a aproximació de nivell de resolució més baix, s'analitza l'ús de codis de sistema, utilitzant el codi RELAP5/MOD3 per a analitzar el modelatge del fluxos en règim de bubbly flow. El codi és modificat per a reproduir correctament les característiques del flux bifàsic en canonades verticals, comparant el comportament d'aproximacions per al càlcul del terme de drag basades en velocitat de drift flux model i de les basades en coe / Peña Monferrer, C. (2017). Computational fluid dynamics multiscale modelling of bubbly flow. A critical study and new developments on volume of fluid, discrete element and two-fluid methods [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/90493 / TESIS