Předkládaná dizertační práce se zabývá vývojem technologie výroby nového typu biodegradabilních vláken na bázi oxidované kyseliny hyaluronové. V rámci práce je postupně představován vývoj jednotlivých jednotkových operací výroby, jejichž správné porozumění a schopnost jejich řízení jsou klíčové pro žádaný chod celé vícestupňové technologie. V rámci práce je představen nezbytný vývoj technologického zařízení, průběžně konstruovaného pro účely laboratorního testování a následně až po samotnou linku pro finální výrobu vláken, která byla realizována v roce 2015. V rámci dizertační práce jsou dále navrhovány možnosti dodatečné chemické úpravy vláken s ohledem na zvyšování jejich stability ve vlhkém prostředí. S ohledem na cílené aplikace vláken pro vnitřní chirurgické implantace, jsou v práci vlákna též hodnocena z hlediska jejich materiálové biokomaptibility (toxicity).

Les fibres de carbone sont actuellement utilisées dans les matériaux composites pour les secteurs de l'aérospatiale, l’aéronautique et les sports de compétition. Leur application sur les marchés de grande consommation est toutefois entravée par le coût élevé des matières premières et le procédé de carbonisation, notamment l’étape de stabilisation. Par conséquent,les matériaux précurseurs alternatifs et peu coûteux sont très demandés. La lignine, une ressource naturelle très abondante contenant de grandes quantités de carbone, est considérée comme un bon candidat. Jusqu'à présent, les fibres de lignine ont été principalement préparées par filage en voie fondue et en mélange avec des polymères thermoplastiques pour améliorer leur aptitude au filage et leurs propriétés mécaniques, mais en réduisant fortement leurs rendements de carbonisation et en augmentant leur prix. Nous proposons dans cette thèse des fibres précurseur à base de lignine obtenues par un procédé de filage en continu par coagulation. En combinaison avec de petites proportions d'alcool polyvinylique, on obtient des fibres composites hautement flexibles et infusibles, contenant jusqu'à 70-90 % de lignine industrielle. Notre développement nous permet de fabriquer des fibres de carbone avec des rendements de l’ordre de 30 % qui présentent des propriétés prometteuses. Jusqu'à présent, les fibres de carbone à base de lignine mentionnées dans la littérature n'atteignent pas les propriétés mécaniques requises pour des applications à hautes performances en raison de leur structure de carbone amorphe. Cependant, en incorporant des cristaux liquides de feuillets d'oxyde de graphène ou des nanocristaux de cellulose dans nos fibres précurseurs de lignine, nous pouvons améliorer l'orientation des plans de carbone obtenus après la carbonisation. Nos systèmes de fibres à base de lignine avec une structuration améliorée représentent donc une étape importante vers la mise en oeuvre industrielle de la lignine en tant que matériau précurseur «vert» pour les fibres de carbone à faible coût et à haute résistance. / Carbon fibres are currently used in composite materials for the aerospace, transportation and energy sectors. Their application in mass markets however is hindered by the high cost of the fibre raw materials. Therefore, alternative and inexpensive precursor materials are in high demand. Especially lignin, a widely abundant natural resource containing high quantities of carbon, is considered as an important candidate. So far, lignin fibres have mostly been prepared by melt-spinning and by blending with thermoplastic polymers to enhance their spinnability and mechanical properties, but strongly lowering their carbonization yields and raising their price. We propose lignin-based precursor fibres obtained through a continuous wet-spinning process. In combination with only small ratios of polyvinyl alcohol, highly flexible and infusible composite fibres, containing up to 70-90 % of industrial lignin, can be obtained.Our development enables us to manufacture carbon fibres in high yields which exhibit promising properties. Until now, lignin-based carbon fibres reported in literature do not reach the mechanical properties required for high-performance applications due to their amorphous carbon structure. However, by incorporation of liquid crystalline graphene oxide flakes or cellulose nanocrystals into our lignin precursor fibres, we are able to improve the orientation of the carbon planes obtained after carbonization. Our lignin-based fibre systems with enhanced structuration thus represent an important step towards the industrial implementation of lignin as “green” precursor material for low-cost and high-strength carbon fibres.

Tissue engineering is a promising alternative strategy to produce artificial bone substitutes / however, the control of the cell organization and cell behavior to create fully functional 3-D constructs has not yet been achieved. To overcome these, activities have been concentrated on the development of multi-functional tissue engineering scaffolds capable of delivering the required bioactive agents to initiate and control cellular activities. The aim of this study was to prepare tissue engineered constructs composed of polymeric scaffolds seeded with mesenchymal stem cells (MSCs) carrying a nanoparticulate growth factor delivery system that would sequentially deliver the growth factors in order to mimic the natural bone healing process. To achieve this, BMP-2 and BMP-7, the osteogenic growth factors, were encapsulated in different polymeric nanocapsules (poly(lactic acid-co-glycolic acid) (PLGA) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV)) with different properties (degradation rates, crystallinity) and, therefore, different release rates to achieve the early release of BMP-2 followed by the release of BMP-7, as it is in nature. Initially, these nanoparticulate delivery systems were characterized and then the effect of single, simultaneous and sequential delivery of BMP-2 and BMP-7 from these delivery systems was studied in vitro using rat bone marrow MSCs. The effect of using these two growth factors in a sequential manner by mimicking their natural bioavailability timing was shown with maximized osteogenic activity results. BMP-2 loaded PLGA nanocapsules were subcutaneously implanted into Wistar rats and according to initial results, their biocompatibility as well as the positive effect of BMP-2 release on the formation of osteoclast-like cells was shown. To complete the construction of the bioactive scaffold, this nanoparticulate sequential delivery system was incorporated into two different types of polymeric systems / natural (chitosan) and synthetic (poly(&amp / #949 / -caprolactone) (PCL)). 3-D fibrous scaffolds were produced using these materials by wet spinning and 3-D plotting. Incorporation of nanocapsules into 3-D chitosan scaffolds was studied by two different methods: incorporation within and onto chitosan fibers. Incorporation into 3-D PCL scaffolds was achieved by coating the nanocapsules onto the fibers of the scaffolds in an alginate layer. With both scaffold systems, incorporation of nanocapsule populations capable of delivering BMP-2 and BMP-7 in single, simultaneous and sequential fashion was achieved. As with free nanocapsules, the positive effect of sequential delivery on the osteogenic differentiation of MSCs was shown with both scaffold systems, creating multi-functional scaffolds capable of inducing bone healing.

Carbon fiber is a lightweight, versatile material with many current and potential applications. To be able to expand the market for carbon fiber composites in other areas than special applications the production costs must be reduced. One way of accomplishing this could be to use a less expensive raw material where lignin is a good example as it can be provided at lower cost, is renewable and abundantly available compared to commercially used raw materials today. So far, the mechanical properties of lignin-based carbon fibers are inferior relative to commercial carbon fibers. For lignin-based carbon fibers to enter the commercial market more research is necessary to gain knowledge of the conversion of lignin to carbon fiber. The LightFibre project investigates the possibilities to produce carbon fibers based on a mixture of softwood kraft lignin and cellulose. The kraft lignin is isolated from black liquor in the kraft/sulfate process with the LignoBoost process. This master thesis project was conducted within in the LightFibre project and evaluated whether metal ions generally present in kraft lignin had an influence on the final carbon fiber quality in terms of mechanical properties and morphology. The mechanical properties were determined with tensile testing, the morphology by scanning electron microscopy (SEM) and the relative abundance of studied elements with electron dispersive spectroscopy (EDS). The influence of the chosen metal ions was tested by impregnation of dry-jet wet spun prefibers based on 70 wt.% softwood kraft lignin and 30 wt.% dissolving pulp cellulose. The fibers were impregnated in room temperature with solutions containing Na2SO4, K2SO4, MgSO4, FeSO4 and Al2(SO4)3 salts where the cations were the focus in these trials. The concentrations used for impregnation were 0.2 and 1M of the cations. The obtained mechanical properties of the carbon fibers of the samples impregnated with different metal ions did not deviate significantly from the reference which had a tensile strength of 870 MPa and tensile modulus of 68 GPa. The analysis of morphology with SEM showed no defects or damage of any of the fibers. Therefore, it was concluded that the impregnated metal ions: K+, Na+, Al3+, Mg2+ and Fe2+ at the obtained levels in the fibers cause no effects on the fibers during the stabilization and carbonization that affects the mechanical performance of final carbon fiber.  The amount of potassium in one of the samples was estimated to 0.1 wt.%. From the results of this study it may be suggested that the general recommendation of <0.1 wt.% ash in lignin can be exceeded, for dry-jet wet-spun kraft lignin/cellulose-based carbon fibers.

abstract: Precursors of carbon fibers include rayon, pitch, and polyacrylonitrile fibers that can be heat-treated for high-strength or high-modulus carbon fibers. Among them, polyacrylonitrile has been used most frequently due to its low viscosity for easy processing and excellent performance for high-end applications. To further explore polyacrylonitrile-based fibers for better precursors, in this study, carbon nanofillers were introduced in the polymer matrix to examine their reinforcement effects and influences on carbon fiber performance. Two-dimensional graphene nanoplatelets were mainly used for the polymer reinforcement and one-dimensional carbon nanotubes were also incorporated in polyacrylonitrile as a comparison. Dry-jet wet spinning was used to fabricate the composite fibers. Hot-stage drawing and heat-treatment were used to evolve the physical microstructures and molecular morphologies of precursor and carbon fibers. As compared to traditionally used random dispersions, selective placement of nanofillers was effective in improving composite fiber properties and enhancing mechanical and functional behaviors of carbon fibers. The particular position of reinforcement fillers with polymer layers was enabled by the in-house developed spinneret used for fiber spinning. The preferential alignment of graphitic planes contributed to the enhanced mechanical and functional behaviors than those of dispersed nanoparticles in polyacrylonitrile composites. The high in-plane modulus of graphene and the induction to polyacrylonitrile molecular carbonization/graphitization were the motivation for selectively placing graphene nanoplatelets between polyacrylonitrile layers. Mechanical tests, scanning electron microscopy, thermal, and electrical properties were characterized. Applications such as volatile organic compound sensing and pressure sensing were demonstrated. / Dissertation/Thesis / Masters Thesis Materials Science and Engineering 2020

Ce travail a eu pour objectif la mise au point d'un nouveau procédé de filage par voie humide dans des conditions de coagulation interrompue pour la formation des fibres creuses mono- et multi-membranaire à base d’hydrogels de chitosane. Pour cela, l’étude du rôle des paramètres de filage (vitesse d’extrusion et d’étirage) et des paramètres physico-chimiques de coagulation (concentration du collodion, nature et concentration de l’agent coagulant) a d'abord permis d’élaborer des fibres creuses à partir d’un macrofilament liquide. Cette approche a été généralisée pour la fabrication de fibres creuses multi-membranaires en mettant au point un procédé de neutralisation à plusieurs étapes au moyen de bains successifs coagulation/lavage conduisant ainsi à la formation d’un assemblage de membranes et d’espaces membranaires. En modifiant la viscosité du collodion et la nature et concentration de la base neutralisante, la microstructure des hydrogels de chitosane a été analysée par diffusion/diffraction de rayonnement (X et lumière) et microscopie électronique. Selon les conditions de coagulation, il est possible de former des hydrogels par assemblages d'agrégats ou encore des structures bien organisées comme les gels de chitosane avec micro-canaux. En résumé, ce travail a permis d’apporter de nouveaux éléments sur le phénomène de coagulation du chitosane pour la formation d’une large gamme de matériaux bio-inspirés "leurres des milieux biologiques" à propriétés biologiques contrôlées pour l'ingénierie tissulaire: tube creux ou multi-membranaires comme substituts vasculaires, ou comme guides pour régénération nerveuse / The main objective of this work was to develop an interrupted wet-spinning process for the elaboration of hollow and multi-membrane chitosane fibers. The knowledge of the specific role of the processing parameters (extrusion rate and coagulation time) and physico-chemical parameters of coagulation (chitosane dope concentration, nature and concentration of the coagulant agent) allow us to elaborate hollow fibers from a liquid macrofiber of chitosane by interrupting the coagulation step through water washing. This approach was generalized for the elaboration of multi-membrane hollow fibers by alternating coagulation baths and water washing baths in a sequenced coagulation process. By modifying the dope viscosity and the nature and concentration of the coagulant agent, the microstructure of chitosan hydrogels was studied by specific scattering and microscopy techniques. Depending on the coagulation conditions, it was possible to process hydrogels with different microstructure consisting of aggregates assembled into micrometric clusters or capillary gels with more organized structures of periodic parallel micro-channels. This work opens the way to elaboration of a wide range of chitosan physical hydrogels based on the concept of “decoy of biological media” with tuneable biological properties for tissue engineering: hollow tubes and multi-membrane tubes as blood vessel substitutes or nerve guides

Carbon fibers (CF) are a material with a composition of over 90% carbon, which has high mechanical properties and low density. This unique combination of properties makes it requirable in applications such as vehicles, aerospace, wind power, and space industries. Commercially made CF are made using the fossil raw material polyacrylonitrile (PAN). In order to make a more sustainable precursor fiber (PF), this project has focused on other raw materials; cellulose and lignin. The PFs were produced with a cellulose and lignin mixture (70:30 wt%). In order to make a more green production of PF, cold alkali system was used as the solution in conjunction with wet spinning with an acid:salt coagulation bath. The acid:salt baths used was the P system with phosphoric acid and ammonium dihydrogen phosphate (ADHP), and the S system with sulphuric acid and sodium sulphate with varying concentrations of both acid and salt. The objectives for this thesis was to evaluate the effect of the acid:salt coagulation bath composition, as well as the spin finish. This was done using tensile tests where Young’s modulus, strain to failure, and tensile strength (TS) were determined. The spin finish was evaluated using thermogravimetric analysis (TGA). The results showed that the P system had a significantly higher Youngs modulus and tensile strength compared to the S system, whilst the S system had a higher strain to failure. For the different concentrations of the S system, the tensile tests showed no significant difference between the concentrations. The fibers contained more phosphorus when ADHP was added to the spin finish, making them more flame retardant.

Carbon fiber (CF) is predominantly produced from fossil-based sources and is therefore an area of interest for further development towards a more sustainable society. The purpose of this thesis work was to investigate the possibility of producing precursor fibers (PFs) for CF production from a blend of renewable cellulose andlignin. Cellulose, which is used to some extent for CF production, was chosen, while the possibility of adding lignin was investigated in hope of increasing the gravimetric yield of the CF production. Blends of softwood kraft cellulose pulp (SKP) and softwood kraft lignin (SKL) were dissolved in an alkaline (NaOH) solvent system at different cellulose/lignin ratios. A total of eight dopes were prepared (SKP/SKL ratios of 100/0–60/40 wt./wt.) with total dope concentrations ranging from 4.5 wt.% to 9.2 wt.%. The addition of SKL resulted in dark colored dopes with viscosities of which mainly appeared to depend on the SKP concentration. The dopes were wet spun, resulting in continuously spun PFs. The PFs showed on an increasing pyrolysis yield with increased SKL content but decreasing mechanical properties. However, process optimization was not included in the work, subsequently leading to the assumption that greater values on mechanical properties can be achieved. A pure SKP PF and a SKP-SKL (70/30 wt./wt.) PF were successfully thermally converted into CFs by carbonization at 1000 °C. The PF containing SKL had a total gravimetric yield more than twice as high as the pure SKP PF, 28 wt.% and 12 wt.%, respectively. Thereby, the addition of SKL seems to have a positive impact on the CF yield when utilizing a NaOH(aq) solvent system. This thesis work has become a base for the future work towards the development of CFs from wet spun cellulose-lignin PFs in the NaOH(aq) solvent system.

Användningen av cellulosa och lignin för prekursorfibrer (PF) för kolfibrer (CF) är ett mycket intressant forskningsområde på grund av den stora miljöpåverkan som dagens PF-fossilbaserade råvara PAN har. Denna avhandling fokuserar på att utveckla PF med ett kallt NaOH-upplösningssystem med cellulosakoncentrationer från 4,5 till 5,5 viktprocent med varierande massaviskositet och tillsats av lignin från 0-40 viktprocent jämfört med cellulosa. Koagulationssystemet som användes var ett fosforbaserat system med fosforsyra och ammoniumdivätefosfat (ADP) och tvätttiden ändrades för att undersöka påverkan på det slutliga oorganiska innehållet i PF. Effekten av tillsatt lignin och användning av en högre massaviskositet med en förändrad cellulosakoncentration undersöktes. Det som noterades av resultatet av dragegenskaperna och spinnbarheten hos dopen visar en viss trend som är att hög massaviskositet på 330 ml/g och hög ligninhalt på 40 viktprocent (i jämförelse med cellulosamängden i dopen) tycks uppvisa dålig spinnbarhet och svagare dragegenskaper. Användning av längre tvätttider under centrifugeringsprocessen resulterade i en lägre ask- och fosforhalt i PF. / The use of cellulose and lignin for precursor fibers (PFs) for carbon fibers (CFs) is a highly researched topic because of the large environmental impact that today’s PF raw material PAN which is fossil based. This thesis focuses of developing PFs with a cold NaOH dissolution system with cellulose concentrations ranging from 4.5 to 5.5 wt% with varying pulp viscosity and the addition of lignin ranging from 0-40 wt% in comparison to the cellulose. The coagulation system used was a phosphorus-based system with phosphoric acid and ammonium dihydrogen phosphate (ADP) and the washing time was altered to investigate the impact on the final inorganic content in the PF. The impact of the addition of lignin and using a higher pulp viscosity with an altered cellulose concentration is researched. What was noticed from the result of the tensile properties and the spinnability of the dope shows a certain trend which is that high pulp viscosity of 330 ml/g and a high lignin content of 40 wt% (in comparison to the cellulose amount in the dope) seems to present poor spinnability and weaker tensile properties. Using longer washing times during the spinning process resulted in a lower ash and phosphorus content in the PF.

Compte tenu des propriétés spécifiques de l’Alfa, de son haut potentiel fibreux, des conditions de sa production et de sa transformation très écologiques, nous nous sommes proposés de mener une étude ayant pour objectif l’extraction des fibres cellulosiques à partir de la plante en vue d’applications textiles. L’extraction est conduite suivant différentes voies : mécanique, classique à la soude et enzymatique. A la lumière des différentes caractéristiques de ces fibres issues des différents procédés d’extraction, nous avons établi des corrélations entre la structure et les propriétés des fibres cellulosiques obtenues. Les fibres 1, 2 et 3 issues de différentes extractions ont fait l’objet d’une étude comparative dans le but d’évaluer au mieux, d’une part, leurs caractéristiques physico-chimiques (finesse et longueur, densité, MEB, FTIR-ATR, diffraction aux rayons X, comportement au mouillage et énergie de surface, taux de reprise, cinétique d’absorption-désorption…) et leurs propriétés mécaniques, d’autre part. L’efficacité de chaque traitement a été approuvée par l’élimination progressive des composants non cellulosiques et l’obtention de fibres longues prêtes à être intégrées dans le processus de transformation textile. Dans un second temps, nous avons produit des fils par le procédé conventionnel anneau- curseur afin d’obtenir une structure organisée et homogène. Ainsi, le potentiel textile des fibres d’Alfa a été confirmé. Afin de valoriser les fibres très courtes, nous les avons mises en solution dans un solvant écologique : le NMMO. La solution concentrée est extrudée à travers une filière selon le procédé de filage humide appliqué aux fibres Lyocell. Finalement, une comparaison entre les fibres extraites des tiges d’Alfa, les filaments obtenus par coagulation et les autres fibres naturelles couramment utilisées dans l’industrie textile, a été effectuée tout au long de cette étude pour permettre de bien situer les fibres d’Alfa dans le paysage général des fibres textiles. / Given the specific properties of Alfa plant, its high fibrous potential, its conditions of production and its processing very ecological, we proposed to study the extraction of cellulosic fibers for textile applications. The extraction is carried out following different ways: mechanical, chemical and enzymatic. In light of the different characteristics of these fibers obtained from different extraction methods, we established correlations between the structure and properties of cellulosic fibers 1, 2 and 3 fibers, resulting from the different extraction ways have been compared in order to better assess: on the one hand, their physico-chemical characteristics (fineness and length, density, SEM, FTIR-ATR, X-ray diffraction, wetting behavior and surface energy, moisture regain, absorption-desorption kinetics ...) and mechanical properties, on the other hand. The efficiency of each treatment was approved by the phasing out of non-cellulosic components and the obtaining of long fibers ready to be integrated into the process of textile processing. In a second step, we produced yarns by the conventional ring spinning method, in order to get an organized and consistent structure. Thus, the textile potential of Alfa fibers has been confirmed. Wastes from spinning (very short fibers) were dissolved in an ecological solvent: NMMO. The concentrated solution was extruded through a spinneret according to the wet spinning process applied to the Lyocell fibers. Finally, a comparison between the fibers extracted from Alfa stems, filaments obtained by coagulation and other natural fibers commonly used in the textile industry was conducted throughout this study to properly situate Alfa fibers in the general landscape of textile fibers.