The objective of this master thesis is to design a robotic work cell for automated insertion of thermostatic heads. The proposed design was based on the comprehensive analysis of the current workplace. By taking the demands of the company and customer into consideration, several possibilities of the robotic work cell design were proposed, from which the most suitable one was chosen and carefully elaborated. During the process of designing, several safety standards had to be taken into consideration in order to mitigate risks. For that purpose, a risk analysis was conducted as well. Using the Siemens Process Simulate software, the proposed robotic work cell concept was verified, including cycle time analysis. The last part of the thesis is an assessment of the initial expenditures of the robotic work cell equipment, as well as the return of the investment calculation. Drawing of the robotic work cell layout is attached to the thesis.

This diploma thesis deals with the design of a workplace concept for the purpose of machining semifinished bolts used in automotive industry. The workplace includes a special purpose machine, input and output slip and robotic handling. Layout of the workplace is also part of the work. Further, the work is focused on the specific design of the special purpose machine and the 6th-axis robot gripping end effector is more detailed.

The thesis is concerning rotator assembly at Indexator. A need to increase production has been seen and it can be done by implementing an optimized assembly process. In addition to the assembly process a new design on workstations and new test equipment is needed.The study resulted into three assembly process proposals. The processes were balanced, layouts were produced and Plant simulation was utilized to produce simulation models. Each proposal were analyzed based on cost, performance, ease of implementation, flexibility and worker condition. This resulted in a stationary assembly process being most promising and a 3D simulation model was produced for visualization and better understanding. The stationary assembly process has a capacity for 90 rotators per day, while reducing the amount of workers by one.The layout of the workstations was done based on the assembly process layout and further developed to make the work cell lean and ergonomic. It resulted in three workstations to perform the assembly. The test bench was developed by creating target specifications, establish a test procedure and decide components for the test bench layout. The finished test bench can measure dynamic torque, count particles to ensure cleanliness and is able to run the test unattended. / Examensarbetet handlar om montering av rotatorer på Indexator. Målet är att ta fram en optimerad monteringsprocess som kan implementeras i Indexators fabrik utan svårigheter. Den nya monteringsprocessen kommer kräva en ny design på arbetsstationerna och nya testbänkar.Fyra koncept på monteringsprocessen togs fram, baserat på monteringens behov och målsättning. Efter utvärdering så modifierades de fyra koncepten till tre förslag på monteringsprocesser. Processerna balancerades, layouter utvecklades och simuleringsmodeller producerades för varje process. Varje förslag analyserades baserat på kostnad, prestanda, implementation,flexibilitet och arbetar-förhållande. Resultatet blev en stationär monteringsprocess och en 3Dsimulering gjordes för visualisering och förståelse. Den stationära monteringsprocessen har en kapacitet på 90 rotatorer per dag och reducerar behovet av montörer.Layouten för monteringsstationerna baseras på processens layout och har modifierats för ergonomiska aspekter. Inom monteringsstationerna så utvecklades layouten för att minimera antalet onödiga rörelser för montören. Testriggens design utvecklades genom att analysera de behov som fanns, skapa en kravspecifikation samt utvärdera och besluta om testprocedur, upplägg för testrigg och dess ingående komponenter. Testriggen uppfyller målsättningen som är att kunna mäta dynamiskt vridmoment, räkna partiklar för att säkerställa renhet i rotatorn och kunna utföra testningen självgående för att frigöra montören under testprogrammet.

Sustainability has been the focus of intense discussions over the past two decades, with topics around the entire product life cycle. In the manufacturing phase, research has been focused solely on environmental impact assessment or environmental impact and cost analysis in its assessment of sustainability. However, few efforts have investigated sustainable production decision making, where engineers are required to concurrently consider economic, environmental, and social impacts. An approach is developed to assess broader sustainability impacts by conducting economic assessment, environmental impact assessment, and social impact assessment at the work cell level. The results from the assessments are then integrated into a sustainable manufacturing assessment framework, along with a modified weighting method based on pairwise comparison and an outranking decision making method. The approach is illustrated for a representative machining work cell producing stainless steel knives. Economic, environmental, and social impact results are compared for three production scenarios by applying the sustainable manufacturing assessment framework. Sensitivity analysis is conducted to study the robustness of the results. For future research, it is desired that a tool which integrates manufacturing information system information and the sustainable manufacturing assessment approach can be built to assist production engineers in considering sustainability performance when making decisions. / Graduation date: 2012