Utilizing bulk micromachining technology, this thesis aimed to develop a flexural plate-wave(FPW) device with novel groove reflection microstructure for high-sensitivity and low insertion-loss biomedical microsystem applications. The influences of the amount and depth of the groove and the distance between the groove and the boundary of ZnO piezoelectric thin-film (DGB) on the reduction of insertion-loss and the enhancement of quality factor (Q) and electromechanical coupling coefficient (K2) were investigated. Three critical technology modules established in this thesis are including the development of (1) a sputtering deposition process of high C-axis (002) orientation ZnO piezoelectric thin-film, (2) an electrochemical etch-stop technique of silicon anisotropic etching and (3) an integration process of FPW device. Firstly, under the optimized conditions of the sputtering deposition process (300¢J substrate temperature, 200 W radio-frequency (RF) power and 30/70 Ar/O2 gas flow ratio), a high C-axis (002) orientated ZnO piezoelectric thin-film with a high X-ray diffraction (XRD) intensity (50,799 a.u.) and narrow full width at half maximum (FWHM = 0.383¢X) can be demonstrated. The peak of XRD intensity of the standard ZnO film occurs at diffraction angle 2£c = 34.422¢X, which matches well with our results (2£c = 34.357¢X). Secondary, an electrochemical etch-stop system with three electrode configuration has been established in this research and the etching accuracy can be controlled to less than 1%. Thirdly, this thesis has successfully integrated the main fabrication processes for developing the FPW device which are including six thin-film deposition processes and six photolithography processes. The implemented FPW device with RIE etched groove reflection microstructure presents a low insertion-loss of -12.646 dB, center frequency of 114.7 MHz, Q factor of 12.76 and K2 value of 0.1876%.

The conventional medical immunoassays (ELISA/CLIA/FPIA) are not only costly (>10,000 USD), large in size (>10,000 cm3), but also require a vast number of sampling (25 £gL/well ¡Ñ 12 well) and long detection time (1~2.5 hr). To develop a biomedical microsensor for the application of portable detecting microsystem, this thesis proposes a flexural plate wave (FPW) microsensor with a novel reflection grating electrode (RGE) microstructure. Comparing to the conventional acoustic microsensors, the FPW based device has higher mass sensitivity, lower operation frequency but higher noise level. To overcome this disadvantages, this study added the RGE microstructure into the design of FPW sensor and investigated its influences on the reduction of insertion loss and noise level. By using the surface and bulk micromachining technologies, this thesis designed and fabricated FPW-based mass-sensing device with a small volume of 0.189 cm3 and a novel RGE microstructure. The main processing steps adopted in this research include six photolithoghaphies and nine thin-film depositions. In this work, a high figure-of-merit C-axial orientation ZnO piezoelectric thin-film was deposited by a commercial magnetic radio-frequency (RF) sputter system. On the other hand, the gold/chrome interdigital transducer (IDT) and RGE aluminum electrode were deposited utilizing a commercial E-beam evaporator system. For the optimization of design specifications of the FPW devices, the space of input and output IDTs, pair number of IDT, length of delay line gap and with/without RGE design were varied and investigated. Under the optimized IDT specification, the FPW microstructure presents lower central frequency (2¡ã4 MHz), insertion loss (-11 dB) and noise level (<-30 dB) than that of the FPW based microsensor without RGE microstructure. In addition, as the sampling volume of the testing DI water is equal to 1 £gL, a high mass sensitivity (-48.3 cm2/g) and short responding time (5 min) of the FPW microsensor with RGE design can be achieved in this work. The excellent characteristics mentioned above demonstrated the implemented FPW microsensor is very suitable for the applications of portable biomedical detecting microsystems.

Acoustic micro-sensors have already been applied in mass sensing including surface acoustic wave (SAW), flexural plate wave (FPW), thickness shear mode (TSM) and shear horizontal acoustic plate mode (SH-APM). The FPW micro-sensor is very suitable for liquid-sensing and bio-sensing applications due to the high mass-sensitivity and low phase-velocity in liquid. However, the conventional FPW micro-sensors presented a high insertion-loss (IL) and a low signal-to-noise ratio so it is difficult to combine with IC into a micro-system. To overcome these drawbacks, this study combine the Microelectromechanical System (MEMS) technology and the high C-axis orientation ZnO piezoelectric thin-film to develop a low insertion loss, low operation frequency, and high electromechanical coupling coefficient FPW device. In this study, a high C-axis orientation ZnO piezoelectric thin-film with a 20944A.U. X-Ray diffraction intensity at 34.200 degree and a 0.573 degree full width at half maximum (FWHM) was deposited by a commercial magnetic radio-frequency (RF) sputter system. The total processes of the FPW micro-sensor included five photolithography and seven thin-film depositions. In this study a low operation frequency (0.1MHz), low insertion loss (11dB to 14dB) and high electromechanical coupling coefficient (11%) FPW sensor was developed and fabricated.