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Otimiza??o de formula??o de pastas de cimento contendo bentonita para aplica??o em po?os petrol?feros com baixo gradiente de fraturaMarques, Jacqueline Ferreira Santos 09 February 2015 (has links)
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Previous issue date: 2015-02-09 / A cimenta??o ? uma das opera??es mais importantes executadas entre as fases de
perfura??o de um po?o. Quando essa cimenta??o n?o ? bem realizada, h? o risco de ocorrer
falhas e fraturas, tanto na forma??o quanto no pr?prio cimento. Quando os reservat?rios
possuem uma baixa profundidade, eles tendem a fraturar mais facilmente, devido ao seu baixo
gradiente de fratura, por isso, a densidade da pasta de cimento ? de suma import?ncia para
equil?brio das press?es, evitando problemas de fraturas. ? ela que vai garantir a estabilidade
das press?es atuantes entre o po?o e a forma??o. Tendo em vista que s?o necess?rias pastas
mais leves para promover o isolamento, sem que haja esse faturamento, ? necess?rio formular
sistemas cimentantes que reduzam a press?o hidrost?tica da coluna de cimento. Para isso, s?o
adicionados, ?s pastas, materiais com fun??es de reduzir a densidade. Portanto, este trabalho
teve como objetivo otimizar formula??es de pastas de cimento de baixa densidade, contendo
bentonita para aplica??o em po?os rasos e com baixo gradiente de fratura, como tamb?m
comparar a efici?ncia do aditivo estendedor bentonita adicionado a estas pastas, atrav?s da
varia??o das densidades e concentra??es e observa??o do comportamento das propriedades
reol?gicas, estabilidade e resist?ncia ? compress?o. As pastas foram formuladas com os
seguintes valores de densidades: 12,0 lb/gal; 12,5 lb/gal; 13,0 lb/gal e 13,5 lb/gal, com
diferentes concentra??es de bentonita (1,0; 2,0; 3,0 e 4,0 %) para cada composi??o. Os
resultados obtidos atrav?s dos testes reol?gicos mostraram que o incremento da concentra??o
de bentonita proporcionou o aumento das part?culas dispersas no meio, provocando o
aumento dos par?metros reol?gicos para todas as densidades. Nos testes de estabilidade os
melhores resultados obtidos foram para densidades mais elevadas, se tornando mais est?veis
com concentra??es a partir de 3 %, n?o apresentando rebaixamento. Nos testes de resist?ncia
? compress?o, a pasta com densidade de 13,5 lb/gal com concentra??o de 4,0% de bentonita
obteve uma maior resist?ncia mec?nica, por?m, muito viscosa, o que pode ser dificultoso para
o bombeamento. Atrav?s das caracteriza??es de difra??o de raios-X (DRX) da bentonita pura
foi observado a presen?a das fases montmonrilonita e quartzo, caracter?sticos dessa argila. No
DRX das pastas de cimento de 13,5 lb/gal foi observado que houve a presen?a de Etringita,
portlandita, silicato de c?lcio e quartzo. Observou-se tamb?m que nas imagens obtidas por
microscopia eletr?nica de varredura (MEV) a pasta de 13,5 lb/gal com 4 % de bentonita
mostrou notoriamente a presen?a de agulhas de etringita, como tamb?m as fases de
portlandita e silicato de c?lcio, produtos da hidrata??o do cimento. Por fim, pode-se
considerar que as pastas que obtiveram melhores resultados, s?o as pastas com densidade de
13,5 lb/gal, com concentra??es de 2,0 % e 3,0 %, por serem mais est?veis e resistentes
mecanicamente, comparadas com as demais com densidades menores. / The cementing is one of the most important operations executed between the stages of drilling
a oil well. When the cementation isn?t well performed, there?s the risk of to occur failures and
fractures, both in formation as in the cement itself. When the reservoirs have low depth, they
tend to fracture more easily, due to his low gradient of fracture, therefore, the density of the
cement slurry is of utmost importance to balance the pressures, avoiding fractures problems.
It?ll ensure the stability of the pressures acting between the oil well and the formation. Having
in mind that are necessary paste more lightweight to promote the insulation, without there
being this billing, is necessary to formulate cementing systems to reduce the hydrostatic
pressure of the cement column. Thereunto, are added to folders, materials with functions to
reduce the density. Therefore, this study had as objective formulations optimize of a cement
slurry of low density containing bentonite for application in shallow oil wells and with low
gradient of fracture, as well as to compare the efficiency of the bentonite extender additive
added to these pastes, by of variations of the density and concentrations and observing of
behavior of the rheological properties, stability and resistance to compression. The pastes
were formulated with the follows density values: 12,0 lb/gal; 12,5 lb/gal; 13,0 lb/gal to 13,5
lb/gal with different concentrations of bentonite (1,0; 2,0; 3,0 and 4,0 %) for each
composition. The results obtained through the rheological tests showed that the increase in the
bentonite concentration afforded the increase in particles dispersed in the middle, leading to
an increased of rheological parameters for all densities. In the stability tests the best results
were obtained at higher densities, becoming more stable with concentrations from 3 %,
showing no relegation. In the compressive strength tests, the paste with a density of 13,5
lb/gal with concentration of 4,0 % of bentonite got a higher mechanical strength, but very
viscous, which may hinder the pumping. Through the characterization of X-ray diffraction
(XRD) of pure bentonite was observed the presence of montmonrilonita and quartz phases
which are typical of clay. The XRD of the cement pastes of 13,5 lb/gal was observed that
there was the presence of etringite, portlandite, calcium silicate and quartz. It was also
observed that the images obtained by scanning electron microscopy (SEM) the paste of 13,5
lb/gal with 4 % bentonite showed notoriously the presence of ettringite needles, as well as the
steps of portlandite and calcium silicate cement hydration products. Finally, it can be
considered that the paste have worked best, are the pastes with a density of 13,5 lb/gal, with
concentrations of 2,0 % and 3,0 %, because they are more stable and mechanically strong,
compared with the other with lower densities.
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Desenvolvimento de sistemas de pastas leves para aplica??o em cimenta??o de po?os petrol?feros com baixo gradiente de fraturaAraujo Filho, Romero Gomes da Silva 16 March 2012 (has links)
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Previous issue date: 2012-03-16 / Coordena??o de Aperfei?oamento de Pessoal de N?vel Superior / All around the world, naturally occurring hydrocarbon deposits, consisting of oil and gas contained within rocks called reservoir rocks , generally sandstone or carbonate exists. These deposits are in varying conditions of pressure and depth from a few hundred to several thousand meters. In general, shallow reservoirs have greater tendency to fracture, since they
have low fracture gradient, ie fractures are formed even with relatively low hydrostatic columns of fluid. These low fracture gradient areas are particularly common in onshore areas,
like the Rio Grande do Norte basin. During a well drilling, one of the most favorable phases for the occurrence of fractures is during cementing, since the cement slurry used can have
greater densities than the maximum allowed by the rock structure. Furthermore, in areas which are already naturally fractured, the use of regular cement slurries causes fluid loss into
the formation, which may give rise to failures cementations and formation damages. Commercially, there are alternatives to the development of lightweight cement slurries, but these fail either because of their enormous cost, or because the cement properties were not good enough for most general applications, being restricted to each transaction for which the
cement paste was made, or both reasons. In this work a statistical design was made to determine the influence of three variables, defined as the calcium chloride concentration,
vermiculite concentration and nanosilica concentration in the various properties of the cement. The use of vermiculite, a low density ore present in large amounts in northeastern
Brazil, as extensor for cementing slurries, enabled the production of stable cements, with high water/cement ratio, excellent rheological properties and low densities, which were set at 12.5
lb / gal, despite the fact that lower densities could be achieved. It is also seen that the calcium chloride is very useful as gelling and thickening agent, and their use in combination with
nanosilica has a great effect on gel strength of the cement. Hydrothermal Stability studies showed that the pastes were stable in these conditions, and mechanical resistance tests showed values of the order of up to 10 MPa / Em todo o mundo, ocorrem naturalmente dep?sitos de hidrocarbonetos, constitu?dos de petr?leo e g?s natural, contidos dentro de rochas denominadas "rochas reservat?rio", em geral
arenitos ou carbonatos. Esses dep?sitos existem em variadas condi??es de press?o e profundidade, desde poucas centenas at? milhares de metros. Em geral, reservat?rios mais
"rasos" t?m a tend?ncia a fraturar mais facilmente, pois possuem baixo gradiente de fratura, ou seja, as fraturas s?o formadas mesmo com colunas hidrost?ticas de fluido relativamente
baixas. Essas zonas de baixo gradiente de fratura s?o particularmente mais comuns em zonas onshore, como aqui no Rio Grande do Norte. Um dos momentos mais prop?cios para a
ocorr?ncia de fraturas ? durante a cimenta??o do po?o, ao se utilizar uma pasta cimentante de densidade superior ao m?ximo permitido pela estrutura rochosa. Al?m disso, em zonas j?
naturalmente fraturadas, o uso de cimentos comuns causa perda de fluido para a forma??o, o que pode dar causa a cimenta??es falhas. Comercialmente, existem alternativas para o
desenvolvimento de sistemas de pastas de cimento leves, mas esses falham ou em raz?o de seu elevad?ssimo custo, ou em fun??o das propriedades da pasta obtida n?o serem
suficientemente boas para aplica??es mais gen?ricas, ficando restritas a cada opera??o para qual a pasta de cimento foi feita. Nesse trabalho foi realizado um planejamento estat?stico
para determinar a influ?ncia de tr?s vari?veis, definidas como a concentra??o de cloreto de c?lcio, concentra??o de vermiculita e concentra??o de nano s?lica, nas v?rias propriedades do
cimento. O uso da vermiculita, um min?rio de baixa densidade presente em grandes quantidades no nordeste brasileiro, como extensor para pastas cimentantes, permitiu a produ??o de pastas est?veis, com alta raz?o ?gua/cimento, propriedades reol?gicas excelentes e baixas densidades, que foram fixadas em 12,5 lb/Gal. Viu-se tamb?m que o cloreto de c?lcio
? um poderoso viscosificante e gelificante, e seu uso combinado com a nano s?lica possui grande efeito nas for?as g?is do cimento. Estudos de estabilidade hidrot?rmica mostraram que
as pastas foram est?veis nessas condi??es, e os ensaios de resist?ncia mec?nica mostraram valores da ordem de at? 10 MPa
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