Cette étude porte sur l'émulsification en continu du bitume à l'aide de mélangeurs statiques de type SMX, dans le domaine des émulsions concentrées, voire très concentrées. Ce travail suit une approche intégrant trois types de paramètres : procédé, formulation physico-chimique et composition, avec pour objectif ultime la maîtrise de la taille de gouttes. Il a été montré qu'une combinaison de fortes teneurs en bitume et de hautes températures d'émulsification favorisent l'obtention de très petites tailles de gouttes (diamètre médian inférieur ou égal à 1 µm). Cette observation contraste avec l'émulsification à forte teneur en phase dispersée en procédé discontinu. Ces résultats mettent en évidence une compétition entre les aspects énergétiques de l'émulsification et la formulation physico-chimique. Il a été mis en évidence, que lors de l'émulsification en continu à des fractions massiques en bitume supérieures à 90 %, la taille des gouttes n'est pas une fonction de l'énergie fournie mais que ce sont les paramètres de formulation qui contrôlent l'émulsification. Le suivi de la cinétique de l'émulsification et de la morphologie de l'émulsion au cours du processus d'émulsification a montré que le mécanisme d'émulsification à très fortes concentrations en bitume (90 % massique) passe par une étape d'inversion de phases catastrophique, suivie d'un affinage de l'émulsion dû aux effets de cisaillement et d'élongation lors de la phase finale de mélange. Une méthodologie basée sur une analogie de Poiseulle pour la mesure en ligne de la viscosité de procédé a été développée, permettant l'évaluation in-line du comportement rhéologique d'un fluide à travers des mesures de débit et de perte de charge / This work focuses on the continuous emulsification process (using SMX static mixers) of bitumen for concentrated and highly concentrated emulsions. This work uses an approach that integrates the process, the physic-chemical formulation and composition parameters, with the main objective of controlling the drop size of the emulsions. It was shown that the emulsification carried out at high bitumen concentrations and high temperatures favours the production of emulsions with very small droplets sizes (mean diameter ? 1 mm). This is in contrast with emulsification process in batch mode, in the same concentration and temperature conditions. These results demonstrate the competition between energy and physic-chemical formulation aspects. It was also revealed that when continuous emulsification is carried out at 90 % wt. of bitumen, droplet sizes are not a function of the energy provided and, hence, the emulsification process is controlled by the formulation parameters. Morphological analyzes, coupled with kinetics of emulsification obtained by in-situ monitoring of the viscosity, allowed the description of the mechanisms occurring during the emulsification at high internal phase ratio. It was possible to identify two principal steps in the mechanism: a catastrophic phase inversion followed by a droplet reduction by agitation, the largest size reduction being achieved thanks to the effects of shear and elongation in the static mixer. An inline process viscosity measurement methodology was developed. This methodology, based on a Poiseuille analogy, allows the evaluation of the rheological behavior of a fluid through flow rate and pressure drop measurements

Thesis (MScEng)--Stellenbosch University, 2013. / ENGLISH ABSTRACT: Factors influencing surface run-off of bitumen emulsions were studied in order to understand binders for use in the construction of surfacing seals. Run-off of the binder from the road surface causes an inconsistent film thickness leading to ravelling (Johannes, Hanz & Bahia n.d.) and bleeding at the upstream and downstream regions, respectively. There is currently no accepted specification for surface run-off viscosity. Practice mainly relies on empirical tests and experience. As the establishment of such a specification encompasses performance of the binder in various environments or field conditions, this study was undertaken to determine performance of the selected binder. Viscosity was kept constant by spraying the emulsion at a constant temperature and also holding the pavement temperature constant. In order to study the run-off behaviour of the binder, run-off tests were conducted at various gradients, texture depths and spray rates. Surfacing seals of various texture depths were constructed in the laboratory. Using a spray bar, the emulsion was sprayed at various spray rates. The sample surfaces were tilted to various gradients. Results portrayed the effects of the three factors (spray rate, gradient and texture depth) on the amount of runoff. An increase in the magnitude of the factors resulted in a variation in the runoff (increase or decrease). One notable finding was that the runoff from the 9.5 mm seal was less than that from the 13.2 mm seal. The other significant finding was that spray rate had the largest effect on runoff, followed by texture depth, and gradient. / AFRIKAANSE OPSOMMING: Sekere eienskappe wat oppervlakdreinering van bitumen emulsies op paaie beinvloed, is bestudeer om sodoende binders wat gebruik word in die konstruksie van die seëls beter te verstaan. Afloop van die binder vanaf die padoppervlak kan lei tot die vorming van ‘n laag met ongelyke dikte wat moontlike rafeling (Johannes, Hanz & Bahia nd) en bloeing vanuit die onderkant van die pad tot gevolg kan hê. Daar is tans geen aanvaarde spesifikasies wat hierdie verskynsels inperk nie. Konstruksie praktyk berus hoofsaaklik op empiriese toetse en ondervinding. Hierdie studie is dus onderneem om prestasie van die geselekteerde binder vas te stel. Viskositeit was konstant gehou deur die aangewende emulsie en padtemperatuur konstant te hou. Ten einde die afloopgedrag van die binder te bestudeer, is toetse uitgevoer op verskeie hellings, tekstuurdieptes en aanwendingskoerse. Seëls van die verskillende tekstuurdieptes is gebou in die laboratorium, en emulsies op hierdie oppervlaktes aangewend. Die toetsoppervlakte is gekantel om die vereiste helling te kry. Resultate vir die drie faktore wys die invloed op afloop. ‘n Toename in die grootte van die faktore het gelei tot 'n variasie in die afloop (toename of afname). Een noemenswaardige bevinding was dat die afloop van die seël van 9,5 mm minder was as dié van die seël van 13,2 mm. Belangrike bevindinge sluit ook in dat die spuitkoers die grootste invloed het op afloop, gevolg deur die tekstuur diepte en die gradiënt.

Cold mix asphalt (CMA) emulsion technology could become an attractive option for the road industry as it offers lower startup and equipment installation costs, energy consumption and environmental impact than traditional alternatives. The adhesion between bitumen and aggregates is influenced by diverse parameters, such as changes in surface free energies of the binder and aggregates or the presence of moisture or dust on the surface of aggregates, mixing temperatures, surface textures (including open porosity), nature of the minerals present and their surface chemical composition, as well as additives in the binder phase. The performance of cold asphalt mixtures is strongly influenced by the wetting of bitumen on surfaces of the aggregates, which is governed by breaking and coalescence processes in bitumen emulsions. Better understanding of these processes is required. Thus, in the work this thesis is based upon, the surface free energies of both minerals/aggregates and binders were characterized using two approaches, based on contact angles and vapor sorption methods. The precise specific surface areas of four kinds of aggregates and seven minerals were determined using an approach based on BET (Brunauer, Emmett and Teller) theory, by measuring the physical adsorption of selected gas vapors on their surfaces and calculating the amount of adsorbed vapors corresponding to monolayer occupancy on the surfaces. Interfacial bond strengths between bitumen and aggregates were calculated based on measured surface free energy components of minerals/aggregates and binders, in both dry and wet conditions. In addition, a new experimental method has been developed to study bitumen coalescence by monitoring the shape relaxation of bitumen droplets in an emulsion environment. Using this method, the coalescence of spherical droplets of different bitumen grades has been correlated with neck growth, densification and changes in surface area during the coalescence process. The test protocol was designed to study the coalescence process in varied environmental conditions provided by a climate-controlled chamber. Presented results show that temperature and other variables influence kinetics of the relaxation process. They also show that the developed test procedure is repeatable and suitable for studying larger-scale coalescence processes. However, possible differences in measured parametric relationships between the bitumen emulsion scale and larger scales require further investigation. There are several different research directions that can be explored for the continuation of the research presented in this thesis. For instance, the rationale of the developed method for analyzing coalescence processes in bitumen emulsions rests on the assumption that the results are applicable to large-scale processes, which requires validation. A linear relationship between the scales is not essential, but it is important to be able to determine the scaling function. Even more importantly, qualitative effects of the investigated parameters require further confirmation. To overcome the laboratory limitations and assist in the determination of appropriate scaling functions further research could focus on the development of a three-dimensional multiphase model to study coalescence processes in more detail, including effects of surfactants, pH and other additives such as mineral fillers and salts. Additionally, better understanding of the breaking process and water-push out could help significantly to optimize CMA mix design. Different methods, both numerical and experimental could be explored for this. / Cold mix asphalt (CMA) eller kall asfaltbetong med hjälp av emulsionsteknik kan vara ett attraktivt alternativ för vägbyggnadsindustrin då det möjliggör lägre uppstart- och investeringskostnader, lägre energiförbrukning och mindre miljöpåverkan än traditionella alternativ. Adhesionen mellan bindemedel och stenpartiklarna påverkas av ett flertal parametrar, så som förändring i fri ytenergi hos både bindemedel och partiklar i närvaro av fukt eller damm på stenytorna, blandningstemperatur, yttextur (inklusive ytporositet), mineralegenskaper och ytornas kemiska sammansättning lika väl som tillsatsmedel i bindemedlen. Beteendet hos kall asfaltbetong är starkt påverkad av vätningsegenskaperna hos bindemedlet när det kommer i kontakt med stenmaterialet och detta i sin tur är beroende på bitumenemulsionens brytegenskaper och förmåga att blandas. Bättre förståelse av dessa processer är av största vikt. I detta arbete är avhandlingen baserad på fri ytenergi hos både mineraler/aggregat och bindemedel, baserat på kontaktvinkel och på ångabsorptionsmetoder. Den exakta specifika ytan hos fyra typer av aggregat och sju mineraler undersöktes med en metod baserad på BET (Brunauer, Emmett och Teller):s teorier genom att mäta den fysiska adsorptionen av utvalda gaser på ytorna och beräkna mängden adsorberad ånga som korresponderade mot ytlagret. Styrkan hos kontaktytornas bindning mellan bindemedlet och stenaggregaten beräknades baserat på mätningar av den fria ytenergin hos bägge ingående komponenterna, dels i torrhet dels i våta omgivningar. Som tillägg har en ny experimentell metod utvecklats för att studera bitumens blandbarhet genom att studera bitumendroppars relaxation i en emulsionsmiljö. Genom att använda denna metod har korelationen mellan sväriska droppar av bitumen undersökts mot förändringen i ytans area under blandningsprocessen. Testprotokollet utformades för att studera blandningsprocessen i varierande miljöer i en klimatkammare. Presenterade resultat visar att temperatur och andra variabler påverkar de kinetiska förhållandena vid relaxationsprocessen. De visar även att den utvecklade testmetoden är repeterbar och passar för studier av storskaliga blandningsprocesser. Det bör dock påpekas att vidare studier krävs för att påvisa skillnaderna mellan bitumenemulsionsskalan och större skalor. Framtida forskning kommer att koncentreras på utveckling av tredimensionella multifas­modeller för att studera blandningsförlopp på en mer detaljerad nivå, inkluderande effekter på ytaktiva ämnen, pH-värden och andra additativ så som mineralfiller och salt. Som tillägg kommer nyttan av nya karaktäriseringsmetoder att utvärderas, så som lågvikelspridning av neutroner eller kombinationer av röntgen, neutronradiologi och datortomografi, för att studera brytmekanismer hos bitumenemulsioner vid kontakt med mineraler och aggregat. / <p>QC 20160901</p>