In order to investigate the two-phase flow behaviour in a complex reactor-typical geometry and to supply suitable data for CFD code validation, a model of the hot leg of a pressurised water reactor was built at FZD. The hot leg model is operated in the pressure chamber of the TOPFLOW test facility, which is used to perform high-pressure experiments under pressure equilibrium with the inside atmosphere of the chamber. This technique makes it possible to visualise the two-phase flow through large windows, also at reactor-typical pressure levels. In order to optimise the optical observation possibilities, the test section was designed with a rectangular cross-section. Experiments were performed with air and water at 1.5 and 3.0 bar at room temperature as well as with steam and water at 15, 30 and 50 bar and the corresponding saturation temperature (i.e. up to 264°C). The total of 194 runs are divided into 4 types of experiments covering stationary co-current flow, counter-current flow, flow without water circulation and transient counter-current flow limitation (CCFL) experiments. This report provides a detailed documentation of the experiments including information on the experimental setup, experimental procedure, test matrix and on the calibration of the measuring devices. The available data is described and data sheets were arranged for each experiment in order to give an overview of the most important parameters. For the cocurrent flow experiments, water level histograms were arranged and used to characterise the flow in the hot leg. In fact, the form of the probability distribution was found to be sensitive to the boundary conditions and, therefore, is useful for the CFD comparison. Furthermore, the flooding characteristics of the hot leg model plotted in terms of the classical Wallis parameter or Kutateladze number were found to fail to properly correlate the data of the air/water and steam/water series. Therefore, a modified Wallis parameter is proposed, which takes the effect of viscosity into account.

In order to investigate the two-phase flow behaviour in a complex reactor-typical geometry and to supply suitable data for CFD code validation, a model of the hot leg of a pressurised water reactor was built at FZD. The hot leg model is operated in the pressure chamber of the TOPFLOW test facility, which is used to perform high-pressure experiments under pressure equilibrium with the inside atmosphere of the chamber. This technique makes it possible to visualise the two-phase flow through large windows, also at reactor-typical pressure levels. In order to optimise the optical observation possibilities, the test section was designed with a rectangular cross-section. Experiments were performed with air and water at 1.5 and 3.0 bar at room temperature as well as with steam and water at 15, 30 and 50 bar and the corresponding saturation temperature (i.e. up to 264°C). The total of 194 runs are divided into 4 types of experiments covering stationary co-current flow, counter-current flow, flow without water circulation and transient counter-current flow limitation (CCFL) experiments. This report provides a detailed documentation of the experiments including information on the experimental setup, experimental procedure, test matrix and on the calibration of the measuring devices. The available data is described and data sheets were arranged for each experiment in order to give an overview of the most important parameters. For the cocurrent flow experiments, water level histograms were arranged and used to characterise the flow in the hot leg. In fact, the form of the probability distribution was found to be sensitive to the boundary conditions and, therefore, is useful for the CFD comparison. Furthermore, the flooding characteristics of the hot leg model plotted in terms of the classical Wallis parameter or Kutateladze number were found to fail to properly correlate the data of the air/water and steam/water series. Therefore, a modified Wallis parameter is proposed, which takes the effect of viscosity into account.

Counter-Current Flow Limitation (CCFL) is of importance for PWR safety analyses in several accident scenarios connected with loss of coolant. Basing on the experiences obtained during a first series of hot leg tests now new experiments on counter-current flow limitation were conducted in the TOPFLOW pressure vessel. The test series comprises air-water tests at 1 and 2 bar as well as steam-water tests at 10, 25 and 50 bar. During the experiments the flow structure was observed along the hot leg model using a high-speed camera and web-cams. In addition pressure was measured at several positions along the horizontal part and the water levels in the reactor-simulator and steam-generator-simulator tanks were determined. This report documents the experimental setup including the description of operational and special measuring techniques, the experimental procedure and the data obtained. From these data flooding curves were obtained basing on the Wallis parameter. The results show a slight shift of the curves in dependency of the pressure. In addition a slight decrease of the slope was found with increasing pressure. Additional investigations concern the effects of hysteresis and the frequencies of liquid slugs. The latter ones show a dependency on pressure and the mass flow rate of the injected water. The data are available for CFD-model development and validation.

In order to investigate the two-phase flow behaviour in a complex reactor-typical geometry and to supply suitable data for CFD code validation, a model of the hot leg of a pressurised water reactor was built at FZD. The hot leg model is operated in the pressure chamber of the TOPFLOW test facility, which is used to perform high-pressure experiments under pressure equilibrium with the inside atmosphere of the chamber. This technique makes it possible to visualise the two-phase flow through large windows, also at reactor-typical pressure levels. In order to optimise the optical observation possibilities, the test section was designed with a rectangular cross-section. Experiments were performed with air and water at 1.5 and 3.0 bar at room temperature as well as with steam and water at 15, 30 and 50 bar and the corresponding saturation temperature (i.e. up to 264°C). The total of 194 runs are divided into 4 types of experiments covering stationary co-current flow, counter-current flow, flow without water circulation and transient counter-current flow limitation (CCFL) experiments. This report provides a detailed documentation of the experiments including information on the experimental setup, experimental procedure, test matrix and on the calibration of the measuring devices. The available data is described and data sheets were arranged for each experiment in order to give an overview of the most important parameters. For the cocurrent flow experiments, water level histograms were arranged and used to characterise the flow in the hot leg. In fact, the form of the probability distribution was found to be sensitive to the boundary conditions and, therefore, is useful for the CFD comparison. Furthermore, the flooding characteristics of the hot leg model plotted in terms of the classical Wallis parameter or Kutateladze number were found to fail to properly correlate the data of the air/water and steam/water series. Therefore, a modified Wallis parameter is proposed, which takes the effect of viscosity into account.

In order to investigate the two-phase flow behaviour in a complex reactor-typical geometry and to supply suitable data for CFD code validation, a model of the hot leg of a pressurised water reactor was built at FZD. The hot leg model is operated in the pressure chamber of the TOPFLOW test facility, which is used to perform high-pressure experiments under pressure equilibrium with the inside atmosphere of the chamber. This technique makes it possible to visualise the two-phase flow through large windows, also at reactor-typical pressure levels. In order to optimise the optical observation possibilities, the test section was designed with a rectangular cross-section. Experiments were performed with air and water at 1.5 and 3.0 bar at room temperature as well as with steam and water at 15, 30 and 50 bar and the corresponding saturation temperature (i.e. up to 264°C). The total of 194 runs are divided into 4 types of experiments covering stationary co-current flow, counter-current flow, flow without water circulation and transient counter-current flow limitation (CCFL) experiments. This report provides a detailed documentation of the experiments including information on the experimental setup, experimental procedure, test matrix and on the calibration of the measuring devices. The available data is described and data sheets were arranged for each experiment in order to give an overview of the most important parameters. For the cocurrent flow experiments, water level histograms were arranged and used to characterise the flow in the hot leg. In fact, the form of the probability distribution was found to be sensitive to the boundary conditions and, therefore, is useful for the CFD comparison. Furthermore, the flooding characteristics of the hot leg model plotted in terms of the classical Wallis parameter or Kutateladze number were found to fail to properly correlate the data of the air/water and steam/water series. Therefore, a modified Wallis parameter is proposed, which takes the effect of viscosity into account.

Counter-Current Flow Limitation (CCFL) is of importance for PWR safety analyses in several accident scenarios connected with loss of coolant. Basing on the experiences obtained during a first series of hot leg tests now new experiments on counter-current flow limitation were conducted in the TOPFLOW pressure vessel. The test series comprises air-water tests at 1 and 2 bar as well as steam-water tests at 10, 25 and 50 bar. During the experiments the flow structure was observed along the hot leg model using a high-speed camera and web-cams. In addition pressure was measured at several positions along the horizontal part and the water levels in the reactor-simulator and steam-generator-simulator tanks were determined. This report documents the experimental setup including the description of operational and special measuring techniques, the experimental procedure and the data obtained. From these data flooding curves were obtained basing on the Wallis parameter. The results show a slight shift of the curves in dependency of the pressure. In addition a slight decrease of the slope was found with increasing pressure. Additional investigations concern the effects of hysteresis and the frequencies of liquid slugs. The latter ones show a dependency on pressure and the mass flow rate of the injected water. The data are available for CFD-model development and validation.

Stratified two-phase flows were investigated at different test facilities with horizontal test sections in order to provide an experimental database for the development and validation of computational fluid dynamics (CFD) codes. These channels were designed with rectangular cross-sections to enable optimal observation conditions for the application of optical measurement techniques. Consequently, the local flow structure was visualised with a high-speed video camera, delivering data with high-resolution in space and time as needed for CFD code validation. Generic investigations were performed at atmospheric pressure and room temperature in two air/water channels made of acrylic glass. Divers preliminary experiments were conducted with various measuring systems in a test section mounted between two separators. The second test facility, the Horizontal Air/Water Channel (HAWAC), is dedicated to co-current flow investigations. The hydraulic jump as the quasi-stationary discontinuous transition between super- and subcritical flow was studied in this closed channel. Moreover, the instable wave growth leading to slug flow was investigated from the test section inlet. For quantitative analysis of the optical measurements, an algorithm was developed to recognise the stratified interface in the camera frames, allowing statistical treatments for comparison with CFD calculation results. The third test apparatus was installed in the pressure chamber of the TOPFLOW test facility in order to be operated at reactor typical conditions under pressure equilibrium with the vessel atmosphere. The test section representing a flat model of the hot leg of the German Konvoi pressurised water reactor (PWR) scaled at 1:3 is equipped with large glass side walls in the region of the elbow and of the steam generator inlet chamber to allow visual observations. The experiments were conducted with air and water at room temperature and maximum pressures of 3 bar as well as with steam and water at boundary conditions of up to 50 bar and 264°C. Four types of experiments were performed, including generic test cases as well as transient validation cases of typical nuclear reactor safety issues. As an example, the co-current flow experiments simulate the two-phase natural circulation in the primary circuit of a PWR. The probability distribution of the water level measured in the reactor pressure vessel simulator was used to characterise the flow in the hot leg. Moreover, the flooding behaviour in this conduit was investigated with dedicated counter-current flow limitation experiments. A comparison of the flooding characteristics with similar experimental data and correlations available in the literature shows that the channel height is the characteristic length to be used in the Wallis parameter for channels with rectangular cross-sections. Furthermore, for the analysis of steam/water experiments, condensation effects had to be taken into account. Finally, the experimental results confirm that the Wallis similarity is appropriate to scale flooding in the hot leg of a PWR over a large range of pressure and temperature conditions. Not least, different examples of comparison between experiment and simulation demonstrate the possibilities offered by the data to support the development and validation of CFD codes. Besides the comparison of qualitative aspects, it is shown exemplarily how to treat the CFD results in order to enable quantitative comparisons with the experiments.

Stratified two-phase flows were investigated at different test facilities with horizontal test sections in order to provide an experimental database for the development and validation of computational fluid dynamics (CFD) codes. These channels were designed with rectangular cross-sections to enable optimal observation conditions for the application of optical measurement techniques. Consequently, the local flow structure was visualised with a high-speed video camera, delivering data with high-resolution in space and time as needed for CFD code validation. Generic investigations were performed at atmospheric pressure and room temperature in two air/water channels made of acrylic glass. Divers preliminary experiments were conducted with various measuring systems in a test section mounted between two separators. The second test facility, the Horizontal Air/Water Channel (HAWAC), is dedicated to co-current flow investigations. The hydraulic jump as the quasi-stationary discontinuous transition between super- and subcritical flow was studied in this closed channel. Moreover, the instable wave growth leading to slug flow was investigated from the test section inlet. For quantitative analysis of the optical measurements, an algorithm was developed to recognise the stratified interface in the camera frames, allowing statistical treatments for comparison with CFD calculation results. The third test apparatus was installed in the pressure chamber of the TOPFLOW test facility in order to be operated at reactor typical conditions under pressure equilibrium with the vessel atmosphere. The test section representing a flat model of the hot leg of the German Konvoi pressurised water reactor (PWR) scaled at 1:3 is equipped with large glass side walls in the region of the elbow and of the steam generator inlet chamber to allow visual observations. The experiments were conducted with air and water at room temperature and maximum pressures of 3 bar as well as with steam and water at boundary conditions of up to 50 bar and 264°C. Four types of experiments were performed, including generic test cases as well as transient validation cases of typical nuclear reactor safety issues. As an example, the co-current flow experiments simulate the two-phase natural circulation in the primary circuit of a PWR. The probability distribution of the water level measured in the reactor pressure vessel simulator was used to characterise the flow in the hot leg. Moreover, the flooding behaviour in this conduit was investigated with dedicated counter-current flow limitation experiments. A comparison of the flooding characteristics with similar experimental data and correlations available in the literature shows that the channel height is the characteristic length to be used in the Wallis parameter for channels with rectangular cross-sections. Furthermore, for the analysis of steam/water experiments, condensation effects had to be taken into account. Finally, the experimental results confirm that the Wallis similarity is appropriate to scale flooding in the hot leg of a PWR over a large range of pressure and temperature conditions. Not least, different examples of comparison between experiment and simulation demonstrate the possibilities offered by the data to support the development and validation of CFD codes. Besides the comparison of qualitative aspects, it is shown exemplarily how to treat the CFD results in order to enable quantitative comparisons with the experiments.

In the event of hypothetical accident scenarios in PWR, emergency strategies have to be mapped out, in order to guarantee the reliable removal of decay heat from the reactor core, also in case of component breakdown. One essential passive heat removal mechanism is the reflux condensation cooling mode. This mode can appear for instance during a small break loss-of-coolant-accident (LOCA) or because of loss of residual heat removal (RHR) system during mid loop operation at plant outage after the reactor shutdown. In the scenario of a loss-of-coolant-accident (LOCA), which is caused by the leakage at any location in the primary circuit, it is considered that the reactor will be depressurized and vaporization will take place, thereby creating steam in the PWR primary side. Should this lead to ¿reflux condensation¿, which may be a favorable event progression, the generated steam will flow to the steam generator through the hot leg. This steam will condense in the steam generator and the condensate will flow back through the hot leg to the reactor, resulting in counter-current steam/water flow. In some scenarios, the success of core cooling depends on the behaviour of this counter-current flow. Over several decades, a number of experimental and theoretical studies of counter-current gas¿liquid two-phase flow have been carried out to understand the fundamental aspect of the flooding mechanism and to prove practical knowledge for the safety design of nuclear reactors. Starting from the pioneering paper of Wallis (1961), extensive CCFL data have been accumulated from experimental studies dealing with a diverse array of conditions A one-dimensional two field model was developed in order to predict the counter-current steam and liquid flow that results under certain conditions in the cold leg of a PWR when a SBLOCA (small break loss of coolant accident) in the hot leg is produced. The counter-current model that has been developed can predict the pressure, temperature, velocity profiles for both phases, also by taking into account the HPI injection system in the cold leg under a counter-current flow scenario in the cold leg. This computer code predicts this scenario by solving the mass, momentum and energy conservation equations for the liquid and for the steam separately, and linking them by using the interfacial and at the steam wall condensation and heat transfer, and the interfacial friction as the closure relations. The convective terms which appear in the discretization of the mass and energy conservation equations, were evaluated using the ULTIMATE-SOU (second order upwinding) method. For the momentum equation convective terms the ULTIMATE-QUICKEST method was used. The steam-water counter-current developed code has been validated using some experimental data extracted from some previously published articles about the direct condensation phenomenon for stratified two-phase flow and experimental data from the LAOKOON experimental facility at the Technical University of Munich. / Romero Hamers, A. (2014). STUDY OF THE THERMAL STRATIFICATION IN PWR REACTORS AND THE PTS (PRESSURIZED THERMAL SHOCK) PHENOMENON [Tesis doctoral]. Editorial Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/36536 / Alfresco