Thesis (MScEng (Civil Engineering))--University of Stellenbosch, 2011. / ENGLISH ABSTRACT: Electric driven overhead travelling bridge cranes (EOHTC) form a vital part of industrial plants where heavy objects require moving. Overhead travelling cranes aid in production by allowing an uninterrupted work process on the ground while heavy loads are moved to their required locations. Various factors need consideration in determining the loads induced by an EOHTC on its support structure. In order to design such a support structure, the designer must understand and take into account the various loads that the support structure will be subject to during its lifetime. The procedure for determining the loads induced by the EOHTC on its support structure is laid out in the SANS 10160-6:2010 code of practice. This document was published in June 2010 and as a result very few worked examples exist to test the coherence of the procedure. This thesis presents an investigation into the procedure for determining the actions induced by overhead travelling bridge cranes adopted in the SANS 10160-6:2010 code of practice. The investigation was conducted by developing a software application to automatically determine the necessary crane actions needed for the design of the crane support structure, given certain input parameters. The motivation behind this was to have a tool that can calculate the crane induced loads automatically. And by developing such a tool the procedure given in the code of practice is better understood. The Java programming language was used to code the calculations with an object oriented programming approach (OOP). NetBeans, the integrated development environment for developing with Java was used to generate the required graphical user interface of the application. In addition, a Microsoft Excel calculation sheet was also developed for the purpose of comparison and verification. Whilst developing the software application, it was found that the model for the acceleration or deceleration of the crane was specific for four wheel cranes only. This model was then extended to accommodate eight and sixteen wheel cranes and incorporated into the algorithm architecture of the application. The application was successfully completed and verified using benchmarked examples. / AFRIKAANSE OPSOMMING: Elektriese oorhoofse brugkrane vorm ‘n belangrike deel van baie nywerheidsprosesse, waar dit gebruik word om swaar laste in die nywerheidsaanleg te verskuif. Oorhoofse brugkrane voeg waarde by die produksie lyn deur te sorg dat die werksproses op die grond onversteurd voortgaan terwyl swaar laste na hul vereiste posisies verskuif word. Verskillende faktore moet in ag geneem word om die nodige kraanlaste te bepaal. Hierdie laste word benodig om die kraan se ondersteuningstruktuur te ontwerp. Die ontwerper moet die nodige kundigheid hê en moet ook die verskeie laste in ag neem wat die ondersteuningstruktuur gedurende sy leeftyd sal dra. SANS 10160-6:2010 verskaf riglyne vir die bepaling van die laste wat deur oorhoofse brugkrane uitgeoefen word. Hierdie dokument is in Junie 2010 gepubliseer dus bestaan daar min uitgewerkte voorbeelde om die korrektheid van die riglyne te toets en toepassing te demonstreer. Hierdie proefskrif ondersoek die riglyne vir die bepaling van oorhoofse brugkraan aksies soos uiteengesit in die SANS 10160-6:2010. Die navorsing is uitgevoer deur middel van die ontwikkeling van ‘n sagteware toepassing wat die nodige oorhoofse brugkraanlaste automaties bepaal, gegee sekere invoer waardes. Die rede hiervoor was om ‘n hulpmiddel te ontwikkel vir die outomatiese bepaling van oorhoofse brugkraan. Deur die bogenoemde hulpmiddel te ontwikkel word die riglyne, soos gegee in die kode beter verstaan. Java is gebruik as programmeringstaal waar die objek geörienteerde programeringstyl toegepas was. Die geintegreerde ontwikkelingsomgewing vir ontwikkeling met Java, naamlik NetBeans is gebruik om die nodige gebruikers koppelvlak op te bou. ‘n Microsoft Excel sigblad is ook ontwikkel vir kontrolerings doeleindes. Gedurende die ontwikkeling van die sagtewarepakket is dit bevind dat die lasmodel vir die versnelling of vertraging van die oorhoofse brugkraan slegs op vierwiel krane van toepasing is. Hierdie lasmodel is dus uitgebrei om agt- en sestienwiel krane ook te bevat. Die lasmodel aanpassing is dan ook in die program se algoritme-argitektuur ingebou. Die sagteware toepassing is suksesvol ontwikkel en gekontroleer met ‘n maatstaf voorbeeld.

Kranlaster som verkar på kranbanor varierar med tiden och kan inte behandlas som statiska laster, detta gör att en statisk beräkning inte är tillräckligt säker, därför bör kranbalkar utformas på så sett att den klarar av statiska såväl som dynamiska kranlaster. Arbetet valdes efter förstudier som gjordes på internet för att få grundläggande kunskap om ämnet. Informationen söktes på svenska, engelska och tyska för att kunna hitta relevanta och pålitliga källor som behandlar traverskranbanor enligt eurokod. Tack vare råd från Björn Åsted från Stålbyggnadsinstitutet (SBI), kunde en bok på tyska hittas. För att kunna jämföra resultaten används ett svenskt program CraneGirder EC3 under arbetet. Rapporten innehåller en beräkningsmodell för en valsad profil balk, beräkningar baserades på eurokod ekvationer och föreskrifter vilket var som dimensionerings underlag för arbetet. I denna rapport hänvisas hur en kranbana skall dimensioneras med hög utnyttjandegrad, ett antal kontroller gjordes för att säkerställa att balken och dess detaljer, såsom räl och svets är säkert utformade mot utmattning och deformation. Dimensioneringen utgick ifrån lastberäkningar för traverskranen. Handberäkningar visade hur olika kranlaster kan kombineras i lastgrupper för att åstadkomma högsta inverkan på balken, handberäknings resultat visade att HEB 280 och dimensioneringen dominerades enbart av lastgrupp 1 och 5. Med hjälp av beräkningsprogram stämde resultaten i hög grad överens med programmet men med några avvikelser. För den avgränsningen som antogs i arbetet verkade utmattningen inte ha en dominerande inverkan. / Crane Loads acts on runways which varies with time and cannot be treated as static loads, this allows that the static estimation is not secure enough, therefore the crane runways should be designed in such terms that it can handle static as well as dynamic crane loads. The work was chosen after feasibility studies which were made on the internet to get basic knowledge on the subject. The information was sought in Swedish, English and German in order to find relevant and reliable sources which deal with overhead crane runway according to Eurocode. Thanks to advice from Björn Åsted from the Steel Construction Institute (SBI), a book in German was found. In order to compare the results, a Swedish software CraneGirder EC3 was used during the project. The report contains a calculation method for a rolled section girder, calculations were based on Eurocode equations and regulations which were the design basis for the project. The report refer to how a crane runway must be designed with a high utilization level, a number of controls were made to ensure that the beam and its details, such as rail and welding are surely designed to fatigue and deformation. The design was based on load calculations for the overhead crane. Traditional calculations showed how different crane loads can be combined in load groups to achieve the highest impact on the beam, calculations showed that HEB 280 and dimensioning dominated only by load group 1 and 5. With the help of calculation software the results were largely consistent with the program but with some differences. For the delimitation that was assumed in the project the fatigue seemed to have an effect especially on some small details like weld.