Sulfonated poly(arylene ether sulfone)s can exhibit several ideal features as potential desalination membranes for reverse osmosis applications, including chlorine resistance, low surface fouling, and high water flux. However, this class of polymer membranes has suffered from two major drawbacks that jeopardize effective levels of salt rejection in order to achieve high water flux. In mixed salt feed sources, monovalent salt rejection decreases when divalent cations such as Ca2+ bind with the anionic sulfonate groups to cause charge screening, and this can lead to too much salt passage for the membranes to be competitive with interfacially produced polyamides. Sulfonate fixed charge concentration must be high enough for sufficient membrane water uptake to obtain high membrane water flux, but if the water uptake is too high, this permits increased salt passage. The research described in this dissertation attempts to address both of these challenges through the design of a sulfonated monomer that strategically spaces the ionic groups along the polymer backbone chains to inhibit divalent ion binding. Free radical crosslinking further tunes the hydrated free volume in the RO membranes. A mono-sulfonated comonomer, sodium 3-sulfonate-4,4'-dichlorodiphenylsulfone (ms-DCDPS), was synthesized by stoichiometrically controlled electrophilic aromatic sulfonation of 4,4'-dichlorodiphenylsulfone (DCDPS). HPLC-UV revealed complete isolation of ms-DCDPS free of by-products after the 1st recrystallization and 1H NMR analysis confirmed the structure. A standard calibration curve was developed to accurately determine the leftover quantity of excess NaCl that was used for precipitation during the work-up procedures. A series of linear sulfonated poly(arylene ether sulfone)s with varying ms-DCDPS incorporation was synthesized. 1H NMR confirmed the structure of the polymers and size-exclusion chromatography confirmed that the intended molecular weights were achieved. The copolymers were cast into dense films and the mechanical and transport properties were measured in their fully hydrated states. Tensile tests revealed mechanically robust, tough membranes with glassy elastic moduli and high strains at break. The dense membrane prepared from sulfonated poly(arylene ether sulfone) with 51% of the repeat units sulfonated had NaCl rejection = 99.3% measured at 400 psi and 2000 ppm NaCl with a water permeability coefficient of 0.57 x 10-6 cm2/s. The salt rejection remained greater than 99% when a mixed salt feed source containing Ca2+ in the 0-200 ppm range together with the 2000 ppm NaCl was introduced. Crosslinked mono-sulfonated oligomers were synthesized with targeted molecular weights by utilizing stoichiometric quantities of monomers with the desired degrees of sulfonation, and the endgroups were functionalized with tetrafluorostryene. These end-functionalized sulfonated oligomers were crosslinked by both thermal and UV free radical methods in the presence of initiators without any additional crosslinking agents. Reaction conditions were thoroughly investigated and optimized to produce highly crosslinked membranes that yielded gel fractions greater than 87%, as measured by solvent extraction in dimethylacetamide. The hydrated crosslinked membranes were tested for both mechanical and transport properties, and the results were compared to their linear membrane counterparts. Crosslinking decreased the hydrated free volume and reduced water uptakes when compared to linear sulfonated membranes. Tensile tests of the fully hydrated crosslinked membranes showed good mechanical properties. The transport properties of a dense UV crosslinked membrane prepared with a 10,000 g/mol oligomer having 50% of the repeat units sulfonated was tested under RO cross-flow conditions at 400 psi and 2000 ppm NaCl in the feed. The membrane demonstrated a salt rejection = 98.4% with a water permeability coefficient of 0.49 x 10-6 cm2/s. / Doctor of Philosophy / Billions of individuals across the world lack clean, affordable drinking water, and the unavailability of fresh drinking water can be attributed to both physical and economic reasons. Several techniques have been utilized to produce potable water for human consumption that include both water desalination and recycling procedures. Water desalination is a process that allows for purifying salt contaminated water into drinking water. The two major desalination processes involve either distillation or passage through polymer membranes. Distillation separates water from salt by heating liquid water to form a gas, and collecting the vapor as condensate while impurities remain in the heated bulk material. Polymer membranes separate impurities through filtration where membranes allow water to pass through a physical barrier while rejecting the unwanted contaminants, including salt. Reverse osmosis desalination is the most common membrane separation process. Reverse osmosis membranes are comprised of either short-chain crosslinked oligomers or long-chain linear polymers. Commercial reverse osmosis membranes are largely poly(amide)s where a thin film is formed in an interfacial reaction. The membranes allow for almost quantitative salt rejection with high water fluxes. But, these membranes degrade over time from periodic cleaning with chlorine disinfectants. This dissertation primarily focuses on the implementation of an alternative polymer membrane material known as a mono-sulfonated polysulfone that strategically distributes the fixed sulfonate charged groups along the polymer backbone. Theses reverse osmosis mono-sulfonated polysulfones display comparable salt rejection with better chemical resistance than commercial poly(amide)-based membranes, and could potentially offer a replacement in the market.

Sulfonated poly(arylene ether sulfone)s as ion conductive copolymers have numerous potential applications. Membranes cast from these copolymers are desirable due to their good chemical and thermal stability, excellent mechanical strength, satisfactory conductivity, and excellent transport properties of water and ions. These copolymers can be used in a variety of topologies. Structure-property-performance relationships of these membranes as candidates for electrolysis of water for hydrogen production and for purification of water from dissolved ions have been studied. Linear and multiblock sulfonated poly(arylene ether sulfone)s are potential alternative candidates to Nafion membranes for hydrogen gas production via electrolysis of water. In this investigation, these copolymers were prepared from the direct polymerization of di-sulfonated and non-sulfonated comonomers with bisphenol monomers. In systematic investigations, a series of copolymers with modified properties were synthesized and characterized by changing the ratio of the sulfonated/non-sulfonated comonomers in each reaction. These copolymers were investigated in terms of mechanical stability, proton conductivity and H2 gas permeability at a range of temperatures and under fully hydrated conditions. A multiblock copolymer was synthesized and evaluated for its potential as membranes for electrolysis of water and for fuel cell applications. The multiblock copolymer contained some fluorinated repeat units in the hydrophobic blocks, and these were coupled with a fully disulfonated hydrophilic block prepared from 3,3'-disulfonate-4,4'-dichlorodiphenyl sulfone and biphenol. After annealing, the multiblock copolymer showed enhanced proton conductivity and a more ordered morphology in comparison to the random copolymer counterparts. At 90 oC and under fully hydrated conditions, improved proton conductivity and controlled H2 gas permeability was observed. Finally, the performance of the multiblock copolymer, which was measured as the ratio of proton conductivity to H2 gas permeability, was improved when compared to the state-of-the-art membrane, Nafion 212, by a factor of 3. In another systematic study, two series of random copolymers were synthesized and characterized, and then cast into membranes to evaluate for electrolysis of water. One series contained solely hydroquinone as the phenolic monomer, while the second series contained a mixture of resorcinol and hydroquinone as phenolic comonomers. The polymers that contained only the hydroquinone monomer showed exceptionally good mechanical properties due to the para-substituted comonomer in the composition of the polymer. In the resorcinol-hydroquinone series, gas permeability was constrained due to the presence of 25% of the meta-substituted comonomer incorporated into its structure. Low gas permeability and high proton conductivity at elevated temperatures were obtained for both the linear random and multiblock copolymers. Performance of these copolymers was superior to Nafion at elevated temperatures (80-95°C). In order to enhance the durability of these materials in their hydrated states at elevated temperatures, the surfaces of these copolymer films were treated with fluorine gas. In comparison with pristine non-fluorinated membranes, the modified membranes showed decreased water uptake and longer durability in Fenton's reagent. A series of linear and crosslinked copolymers were investigated with respect to their potential for use as membranes for desalination of water by electrodialysis and reverse osmosis. The crosslinked membranes were prepared by reacting controlled molecular weight, disulfonated oligomers that were terminated with meta-aminophenol with an epoxy reagent. The oligomers had systematically varied degrees of disulfonation and either 5000 or 10,000 Da controlled molecular weights. Membrane casting conditions were established to fabricate highly crosslinked systems with greater than 90% gel fractions. At such a high gel fraction, the water uptake of the crosslinked membranes was lower than that of the linear biphenol-based, disulfonated random copolymer with a similar IEC. Among these series of copolymers, it was shown that the crosslinked membranes cast from the oligomers with 50% degree of disulfonation and a molecular weight of 10,000 Da had the lowest salt permeability of 10-8 cm2/sec. For desalination applications, a comonomer was synthesized with one sulfonate substituent on 4,4'-dichlorodiphenyl sulfone. This new monosulfonated comonomer allows for even distribution of the ions on the linear copolymer backbone, and this may be important for controlling ion transport. Mechanical tests were conducted on the membranes while they were submerged in a water bath. The ultimate strength of a fully hydrated copolymer with an IEC of 1.36 meq/g was approximately 60 MPa with an elongation at break of 160%. Moreover, in a monovalent/divalent mixed salt solution, the monosulfonated linear copolymer exhibited a constant Na+ passage of less than 1.0%. / Ph. D. / Purification systems have become an increasingly important scientific and technological need for millions around who face water shortages and/or impure sources of potable water. In response, water purification and hydrogen gas production have been widely used to produce pure products from a variety of water sources. In general, current state-of-the-art methods in separation technologies feature two major drawbacks: they are energy intensive and costly processes. In response to the growing need for purified water or pure hydrogen gas for energy generation, polymeric materials are increasingly used in the form of membranes to produce a purer product and overcome the hindrances associated with current energy intensive and inefficient methods. These membranes serve as a barrier for unwanted species, while at the same time allowing the desired species to pass through. Under proper conditions, these purification or chemical processes would generate pure materials that can be used on demand. The chemistry of candidate polymeric materials is extremely important to design a membrane with desired properties. Therefore, the principal goals of this investigation were to synthesize polymers for use as membranes in three areas: 1) Electrolysis of water for ultra-pure hydrogen gas generation 2) Fuel cells applications for electricity generation, and 3) Desalination of water to provide drinking water. For each technology, a series of sulfonated poly(arylene ether sulfone) copolymers were synthesized and characterized. By applying different monomers or chemistries, a range of appropriate copolymers were synthesized whose characteristics varied in topology and architecture, depending on the desired application. Once these copolymers were synthesized, they were cast into membranes under proper established conditions. In addition, the structure-property-performance relationship of these sulfonated polysulfone membranes were further investigated to provide a direction for future studies.

La plupart des couches d'isolation de câbles pour la moyenne tension "MV" et haute tension "HV" sont fabriquées en polyéthylène réticulé (XLPE) par voie peroxyde. L'impact des sous-produits de réaction sur les propriétés et la nécessité d'une étape de dégazage au cours du processus sont les principaux problèmes liés à cette technologie. Cette étude se concentre sur le développement d'une méthode de réticulation alternative sans les problèmes liés aux sous-produits. Des copolymères d’éthylène/époxy ont été réticulés thermiquement en utilisant un agent aminoacide pour créer des liaisons covalentes entre les fonctions époxydes. L’influence de différents paramètres sur la cinétique de réaction tels que la température de réticulation, les proportions aminoacide/époxy, la taille des particules de l’aminoacide et la teneur en époxy dans les copolymères a été étudiée par techniques de caractérisation telles que : rhéologie dynamique, spectrométrie FTIR, microscopie à balayage électronique et calorimétrie différentielle. En outre, l'étude de la structure du réseau avant et pendant un vieillissement thermique a été effectuée par différentes techniques (mesures de gonflement, spectroscopie FTIR, propriétés de traction et thermoporosimétrie) sur deux types de réseaux : un pré-contraint et un autre non-contraint. Enfin, une caractérisation des propriétés électriques par spectroscopie diélectriques et mesures de claquage électrique a été faite. Les résultats concernant les cinétiques de réaction, les propriétés thermomécaniques et le comportement électrique ont montré que la formulation développée dans cette étude peut être utilisée pour une application de câble. / Most of insulation layers of cables for medium voltage “MV” and high voltage “HV” applications are made of crosslinked polyethylene (XLPE) by peroxide technology. The impact of reaction by-products on properties and the consequential need of a degassing stage during the process are the main problems related to this technology. This study focuses on the development of an alternative crosslinking method without by-products issues. Epoxy-ethylene copolymers were thermally crosslinked by using an amino-acid agent to create covalent cross-links between epoxide functions. Influence of several parameters on kinetic reactions such as crosslinking temperature, amino acid/epoxy proportions, size particle of amino acid and epoxy content in copolymers were studied by characterization techniques such as: dynamic rheology, FTIR spectrometry, SEM microscopy and differential calorimetry. In addition, study of the network structure before and during a thermal aging was done on a pre-constrained and a non-constrained network by different techniques (swelling ratio measurement, FTIR spectroscopy, tensile properties and thermoporosimetry analysis). Finally, a characterization of electrical properties by dielectric spectroscopy and breakdown measurements was done. Results related to reaction kinetic, thermo-mechanical properties and electrical behavior have shown that the developed formulation can be used for cable application.