The spatiotemporal evolution of temperature of leaves-on-branchlet carbon based electric double layer capacitors (EDLCs) under imposed constant current was studied using a continuum thermal model. The hot spot aggregated at the tips of graphene petals (GPs), particularly at the high concave surface, at the beginning of the charging step. As the charging proceeded, the overall temperature rose continuously, and the temperature distribution was likely uniform throughout the graphene petals due to an increasingly uniform distribution of ions on GPs surfaces. To elucidate the effects of electrode geometry on the change of temperature, several simple two-dimensional structures were also simulated in the charging step. Concave and planar structures contributed to high temperature change, while a convex structure tended to alleviate the hot spot. An insight into geometric effects on the thermal behavior may lead engineers to develop a new class of nanomaterials for supercapacitors.

The development of energy storage devices has represented a significant technological challenge for the past few years. Electrochemical double-layer capacitors (EDLCs), also named as supercapacitors, are a likely competitor for alternative energy storage because of their low-cost, high power density, and high fast charge/discharge rate. The recent development of EDLCs requires them to be lightweight and flexible. There are many fabrication techniques used to manufacture flexible EDLCs, and these methods can include pre-treatment to ensure more efficient penetration of activated carbon (AC) patterns onto the substrate, or those that utilise masks for the definitions of patterns on substrates. However, these methods are inconvenient for building cost-effective devices. Therefore, it was necessary to find a suitable process to reduce the steps of manufacture and to be able to print multiple materials uniformly. This research work describes the first use of a 3D printing technology to produce flexible EDLCs for energy storage. In this research work, the four essential elements for the EDLCs substrate, current collector, activated electrode, and gel electrolyte were investigated. The AC powder was milled by ball milling to optimise the paste deposition and the electrochemical performance. A flexible composite EDLC was designed and manufactured by 3D printing. The electrochemical performance of the flexible composite EDLCs was then examined. Being highly flexible is one of the critical demands for the recent development of EDLCs. Therefore, highly flexible EDLCs were designed and manufactured by only one single extrusion process. The 3D highly flexible EDLC maintains significant electrochemical performance under a mechanical bending test. To meet the power and energy requirements, the EDLCs were connected and tested in series and parallel circuits. A supercapacitor based on printed AC material displays an area specific capacitance of 1.48 F/cm2 at the scan rate of 20 mV/s. The coulombic efficiency for the flexible EDLC was found to be 59.91%, and the cycling stability was achieved to be 56% after 500 cycles. These findings indicate that 3D printing technology may be increasingly used to develop more sophisticated flexible wearable electronic devices.

The behavior of 2D materials has become of great interest in the wake of development of electrochemical double-layer capacitors (EDLCs) and the discovery of monolayer graphene by Geim and Novoselov. This study aims to analyze the response variance of 2D electrode materials for EDLCs prepared through the liquid-phase exfoliation method when subjected to differing conditions. Once exfoliated, samples are tested with a series of structural characterization methods, including tunneling electron microscopy, atomic force microscopy, Raman spectroscopy, and x-ray photoelectron spectroscopy. A new ionic liquid for EDLC use, 1-butyl-1-methylpyrrolidinium tris(pentafluoroethyl)trifluorophosphate is compared in performance to 6M potassium hydroxide aqueous electrolyte. Devices composed of liquid-phase exfoliated graphene / MoS2 composites are analyzed by concentration for ideal performance. Device performance under cold extreme temperatures for the ionic fluid is presented as well. A brief overview of by-layer analysis of graphene electrode materials is presented as-is. All samples were tested with cyclic voltammetry, galvanostatic charge-discharge, and electrochemical impedance spectroscopy, with good capacitive results. The evolution of electrochemical behavior through the altered parameters is tracked as well.

No description available.

Neste trabalho, foi desenvolvido um material híbrido inédito carvão ativado/nanotubos de carbono/nanopartículas de prata para as aplicações em bateria de íons de lítio e capacitor eletroquímico de dupla camada. O compósito foi preparado por crescimento dos nanotubos de carbono diretamente sobre o carvão ativado via deposição química de vapor e depois nanopartículas de prata foram incorporadas no carvão ativado/nanotubos de carbono. A morfologia do compósito foi analisada por microscopia eletrônica de varredura. Investigação das propriedades de intercalação de lítio no carvão ativado (CA), carvão ativado/nanotubos de carbono (CA/NTC), carvão ativado/prata (CA/Ag) e carvão ativado/nanotubos de carbono/prata (CA/NTC/Ag) foi conduzida por voltametria cíclica e ciclos de carga/descarga, utilizando dois diferentes eletrólitos. Verificou-se que o ânodo de CA/NTC/Ag apresenta mais elevado valor de capacidade específica reversível que a grafita em eletrólito comercial, provavelmente devido à rede tridimensional com elevada condutividade eletrônica formada por nanotubos de carbono e nanopartículas de prata nos poros e nas rugosidades do substrato. Além disso, os nanotubos de carbono podem exibir elevada capacidade de armazenamento de lítio. Outra vantagem do CA/NTC/Ag é que a rede de nanotubos de carbono acomoda a expansão de volume das partículas de prata durante a ciclagem do eletrodo, mantendo-as bem adsorvidas na superfície do CA/NTC. Os resultados confirmaram a existência do sinergismo entre os componentes do CA/NTC/Ag, que promove características eletroquímicas superiores àquelas dos constituintes isolados. / In this work, an unpublished hybrid material activated carbon/carbon nanotubes/silver nanoparticles was developed for lithium ion battery and electrochemical double layer capacitor applications. The composite was prepared by growing carbon nanotubes directly on the activated carbon via chemical vapor deposition and after silver nanoparticles were incorporated on the activated carbon/carbon nanotubes. The composites morphology was analyzed by scanning electron microscopy. Investigation of lithium intercalation properties in activated carbon (AC), activated carbon/carbon nanotubes (AC/CNT), activated carbon/silver (AC/Ag) and activated carbon/carbon nanotubes/silver (AC/CNT/Ag) was carried out by cyclic voltammetry and charge/discharge cycles by making use of two different electrolytes. It was found that the AC/CNT/Ag anode presents higher reversible specific capacity value in comparison with graphite in commercial electrolyte, probably due to the three dimensional network with high electronic conductivity formed by carbon nanotubes and silver nanoparticles in the substrates pores and roughness. Furthermore, carbon nanotubes can exhibit high lithium storage capacity. Another advantage of the AC/CNT/Ag is that the network of carbon nanotubes accommodates volume expansion of the silver particles during electrode cycling, keeping them well adsorbed on the surface of the AC/CNT. The results confirmed the existence of synergism between the components of the AC/CNT/Ag, which promotes electrochemical characteristics that are higher than those of the individual constituents.

Hierarchical Kroll-carbons (KCs) with combined micro- and mesopore systems are prepared from silica and alumina templates by a reductive carbochlorination reaction of fumed silica and alumina nanoparticles inside a dense carbon matrix. The resulting KCs offer specific surface areas close to 2000 m2 g−1 and total pore volumes exceeding 3 cm3 g−1, resulting from their hierarchical pore structure. High micropore volumes of 0.39 cm3 g−1 are achieved in alumina-based KCs due to the enhanced carbon etching reaction being mainly responsible for the evolution of porosity. Mesopore sizes are uniform and precisely controllable over a wide range by the template particle dimensions. The possibility of directly recycling the process exhaust gases for the template synthesis and the use of renewable carbohydrates as the carbon source lead to a scalable and efficient alternative to classical hard- and soft templating approaches for the production of mesoporous and hierarchical carbon materials. Silica- and alumina-based Kroll-carbons are versatile electrode materials in electrochemical double-layer capacitors (EDLCs). Specific capacitances of up to 135 F g−1 in an aqueous electrolyte (1 M sulfuric acid) and 174 F g−1 in ionic liquid (1-ethyl-3-methylimidazolium tetrafluoroborate) are achieved when measured in a symmetric cell configuration up to voltages of 0.6 and 2.5 V, respectively. 90% of the capacitance can be utilized at high current densities (20 A g−1) and room temperature rendering Kroll-carbons as attractive materials for EDLC electrodes resulting in high capacities and high rate performance due to the combined presence of micro- and mesopores.

Neste trabalho, foi desenvolvido um material híbrido inédito carvão ativado/nanotubos de carbono/nanopartículas de prata para as aplicações em bateria de íons de lítio e capacitor eletroquímico de dupla camada. O compósito foi preparado por crescimento dos nanotubos de carbono diretamente sobre o carvão ativado via deposição química de vapor e depois nanopartículas de prata foram incorporadas no carvão ativado/nanotubos de carbono. A morfologia do compósito foi analisada por microscopia eletrônica de varredura. Investigação das propriedades de intercalação de lítio no carvão ativado (CA), carvão ativado/nanotubos de carbono (CA/NTC), carvão ativado/prata (CA/Ag) e carvão ativado/nanotubos de carbono/prata (CA/NTC/Ag) foi conduzida por voltametria cíclica e ciclos de carga/descarga, utilizando dois diferentes eletrólitos. Verificou-se que o ânodo de CA/NTC/Ag apresenta mais elevado valor de capacidade específica reversível que a grafita em eletrólito comercial, provavelmente devido à rede tridimensional com elevada condutividade eletrônica formada por nanotubos de carbono e nanopartículas de prata nos poros e nas rugosidades do substrato. Além disso, os nanotubos de carbono podem exibir elevada capacidade de armazenamento de lítio. Outra vantagem do CA/NTC/Ag é que a rede de nanotubos de carbono acomoda a expansão de volume das partículas de prata durante a ciclagem do eletrodo, mantendo-as bem adsorvidas na superfície do CA/NTC. Os resultados confirmaram a existência do sinergismo entre os componentes do CA/NTC/Ag, que promove características eletroquímicas superiores àquelas dos constituintes isolados. / In this work, an unpublished hybrid material activated carbon/carbon nanotubes/silver nanoparticles was developed for lithium ion battery and electrochemical double layer capacitor applications. The composite was prepared by growing carbon nanotubes directly on the activated carbon via chemical vapor deposition and after silver nanoparticles were incorporated on the activated carbon/carbon nanotubes. The composites morphology was analyzed by scanning electron microscopy. Investigation of lithium intercalation properties in activated carbon (AC), activated carbon/carbon nanotubes (AC/CNT), activated carbon/silver (AC/Ag) and activated carbon/carbon nanotubes/silver (AC/CNT/Ag) was carried out by cyclic voltammetry and charge/discharge cycles by making use of two different electrolytes. It was found that the AC/CNT/Ag anode presents higher reversible specific capacity value in comparison with graphite in commercial electrolyte, probably due to the three dimensional network with high electronic conductivity formed by carbon nanotubes and silver nanoparticles in the substrates pores and roughness. Furthermore, carbon nanotubes can exhibit high lithium storage capacity. Another advantage of the AC/CNT/Ag is that the network of carbon nanotubes accommodates volume expansion of the silver particles during electrode cycling, keeping them well adsorbed on the surface of the AC/CNT. The results confirmed the existence of synergism between the components of the AC/CNT/Ag, which promotes electrochemical characteristics that are higher than those of the individual constituents.

Electric double layer capacitors (EDLCs) are an important class of electrical energy storage devices which store energy in the form of electric double layers. The charging mechanism is highly reversible physical adsorption of ions into the porous electrodes, which empower these devices to show a remarkable power performance (15kW/kg) and greater life expectancy (> 1 million cycles). However, they store a small amount of energy (5Wh/kg) when compared with batteries. Optimization of the performance of EDLCs based on porous activated carbons is highly challenging due to complex charging process prevailing in the Nano pores of electrodes. Molecular simulations provide information at the molecular scale which in turn can be used to develop insights that can explain experimental results and design improved EDLCs. The conventional approach to simulate EDLCs places both the electrodes and electrolyte region in a single simulation box. With present day computers, however, this one-box method limits us to system sizes of the order of nanometres whereas the size of a typical EDLC is at least of the order of micrometres. To overcome this system size limitation, a Gibbs-ensemble based Monte Carlo (MC) method was recently developed, where the electrodes are simulated in a separate simulation boxes and each box is subjected to periodic boundary conditions in all the three directions. This allows us to eliminate the electrode-electrolyte interface. The simulation of the bulk electrolyte is avoided through the use of the grand canonical ensemble. The electrode atoms in the electrode are maintained at an equal constant electric potential likewise the case in a pure conductor with the use of the constant voltage ensemble. In this thesis, the Gibbs-ensemble based MC simulations are performed for an EDLC consisting of porous electrodes. The simulations are performed with aqueous electrolytes of type MX and DX2 (where M=Na+, K+; D=Ca+2; X=Cl , F ) for a wide variety of operating conditions. The water is modelled as a continuum background with a dielectric constant value of 30. The electrodes are silicon carbide-derived carbon, whose microstructure generated from reverse MC technique, is used in the simulations. The results from these simulations help us understand the charge storage mechanism, the effect of size and valence of ions on the performance of nonporous carbon based EDLCs when the hydration effects are indignant. The thesis first demonstrates the presence of finite size effects in the simulations performed with the one-box method for KCl electrolyte. The capacitance (ratio of the charged stored on the positive electrode to the voltage applied) values obtained for KCl electrolyte with the one-box method are significantly higher than the corresponding values obtained from the Gibbs-ensemble method. This shows the presence of finite size effects in the one-box method simulations and justices the use of the Gibbs-ensemble based method in our simulations. The fundamental characteristics of aqueous electrolytes in the EDLC are analyzed with the simulation results for KCl electrolyte. In agreement with experiments and modern mean held theory, the capacitance monotonically decreases with voltage (bell-shaped curve) due to overcrowding of ions near the electrode surface. The charge storage mechanism in both the electrodes is mainly a combination of countering (ions oppositely charged to that of the electrode) adsorption and ion exchange, where coins (ions identically charged to that of the electrode) are replaced with countering. However, at higher voltages, the mechanism is predominantly counter ion adsorption because of the scarcity of coins in the electrodes. The mechanism is preferentially more ion exchange for the positive electrode because of its relatively bulky countering, Cl . The shifting of mechanism towards counter ion adsorption at higher voltages and preferential ion exchange process for the positive electrode are in qualitative agreement with the recent experimental results. The constraint of equal electric potential on all the electrode atoms of the amorphous electrode in the simulations resulted in a non-uniform average charge distribution on the electrodes. It shows that the Gibbs-ensemble simulation approach can account for the polarization effects which arises due to a complex topology of the electrodes. In agreement with earlier experiments and simulation studies, the local structure analyses of the electrodes shows that the highly conned ions store charge more efficiently. On the application of voltage difference between the electrodes, the electrolyte ions move towards higher degree of con ned regions of the electrodes indicating the charging process involves local rearrangement and rescuing of electrolyte ions. The thesis also discusses the effect of temperature and bulk concentration on the performance of EDLCs. The Gibbs-ensemble based simulations are performed for the EDLC with varying temperature and bulk concentration for the KCl electrolyte independently. In agreement with the Guo -Chapman theory and experiments, the capacitance decreases with the temperature and increases with the bulk concentration. This is because the concentration of countering in the electrodes decreases with an increase in the temperature but increases with an increase in the bulk concentration. Lastly, the effect of ion size and valency on the performance of EDLCs is analyzed. The capacitance monotonically decreases with voltage (bell-shaped curve) for all the electrolytes, except for NaF, where a maximum is observed at a non-zero finite voltage (camel-shaped curve). The capacitances of NaCl and NaF are greater than that for KCl and KF, respectively. This is because the smaller Na+ ions have more accessibility to narrow con ned regions, where the charge storage efficiency is high. As expected, the capacitance for CaCl2 and CaF2 are highest among their monovalent counterparts, NaCl and KCl; NaF and KF, respectively. This is attributed to the relatively smaller double layer thickness of the bivalent Ca+2 ions. Interestingly, at higher voltages, the capacitance for the bivalent electrolytes approaches the capacitance for the monovalent electrolytes because the concentration of Ca+2 ions in the negative electrode increases sluggishly with voltage due to a strong electrostatic repulsion between Ca+2 ions.

Hierarchical Kroll-carbons (KCs) with combined micro- and mesopore systems are prepared from silica and alumina templates by a reductive carbochlorination reaction of fumed silica and alumina nanoparticles inside a dense carbon matrix. The resulting KCs offer specific surface areas close to 2000 m2 g−1 and total pore volumes exceeding 3 cm3 g−1, resulting from their hierarchical pore structure. High micropore volumes of 0.39 cm3 g−1 are achieved in alumina-based KCs due to the enhanced carbon etching reaction being mainly responsible for the evolution of porosity. Mesopore sizes are uniform and precisely controllable over a wide range by the template particle dimensions. The possibility of directly recycling the process exhaust gases for the template synthesis and the use of renewable carbohydrates as the carbon source lead to a scalable and efficient alternative to classical hard- and soft templating approaches for the production of mesoporous and hierarchical carbon materials. Silica- and alumina-based Kroll-carbons are versatile electrode materials in electrochemical double-layer capacitors (EDLCs). Specific capacitances of up to 135 F g−1 in an aqueous electrolyte (1 M sulfuric acid) and 174 F g−1 in ionic liquid (1-ethyl-3-methylimidazolium tetrafluoroborate) are achieved when measured in a symmetric cell configuration up to voltages of 0.6 and 2.5 V, respectively. 90% of the capacitance can be utilized at high current densities (20 A g−1) and room temperature rendering Kroll-carbons as attractive materials for EDLC electrodes resulting in high capacities and high rate performance due to the combined presence of micro- and mesopores.

Electrochemical capacitors or supercapacitors or ultracapacitors are potential energy storage devices that could help bringing major advances in future energy storage applications. Unlike batteries that store energy in chemical reactants capable of generating charge, electrochemical capacitors store energy directly through charge separation. Most electrochemical capacitors rely on carbon-based structures utilizing electrical double-layer capacitance effect. By contrast, a pseudocapacitor relies on charge stored due to fast faradaic charge-transfer processes with surface atoms. A combination of faradaic and non-faradaic components would generate hybrid electrochemical capacitors or hybrid ultracapacitors that attain high capacitance for pulse power and sustained energy. This thesis comprises studies pertaining to design, development and applications R&D on substrate-integrated lead-carbon hybrid ultracapacitors. The thesis comprises ten chapters. Chapter 1 is a brief introduction on essentials of electrochemical capacitors explaining their operating principles, classification and applications. Chapter 2 describes studies on materials for electrical double-layer capacitors. Activated carbons are the most common materials for electrical double-layer capacitors. Various activated carbon samples are screened as suitable materials for electrical double-layer capacitor followed by their optimization under varying experimental conditions to form the negative plate in the substrate-integrated lead-carbon hybrid ultracapacitor. Chapter 3 deals with the studies on design and development of 2 V substrate-integrated lead-carbon hybrid ultracapacitors with flooded, absorbent-glass-mat and silica-gel sulfuric acid electrolyte configurations. Lead-carbon hybrid ultracapacitors comprise substrate-integrated lead dioxide sheets as positive plates and high surface-area-carbon-coated graphite-sheets as negative plates. Operating principle for 2 V lead-carbon hybrid ultracapacitors is explained and optimization of their operating conditions along with their electrochemical performance is studied. Chapter 4 is a study on the integration of 2 V substrate-integrated lead-carbon hybrid ultracapacitors to 12 V devices. 12 V substrate-integrated lead-carbon hybrid ultracapacitors with flooded, absorbent-glass-mat and silica gel sulfuric acid electrolyte are developed by connecting six 2 V cells in series. These hybrid ultracapacitors exhibit high power-density values and excellent cycle-life. The problem of uneven performance among the six 2 V cells in the 12 V hybrid ultracapacitors is addressed and resolved by applying voltage-management cell-balancing circuitry. Chapter 5 details the studies on kilo-Farad range 12 V substrate-integrated lead-carbon hybrid ultracapacitors. The hybrid ultracapacitors are performance tested through a standard protocol. Thermal runaway in these hybrid ultracapacitors at high load currents is studied by thermal imaging. Studies on performance comparison between 12 V lead-carbon hybrid ultracapacitors with substrate-integrated and conventional pasted-positive plates are presented in Chapter 6. For substrate-integrated-positive plate lead-carbon hybrid ultracapacitors, capacitance and energy-density values are lower but power-density values are higher than pasted-positive plate configuration due to their shorter response-time. Accordingly, internal resistance values are lower for substrate-integrated lead-carbon hybrid ultracapacitors. Both types of lead-carbon hybrid ultracapacitors exhibit similar faradaic efficiency and cycle-life in excess of 100,000 pulse charge/discharge cycles with only a nominal loss in their capacitance values. Chapter 7 is a study on the design and development of low-cost substrate-integrated lead-carbon hybrid ultracapacitors using poly-aniline organic metal. The hybrid ultracapacitor employs flexible exfoliated graphite sheets as negative plate current-collectors, which are coated with a thin layer of poly-aniline to provide good adhesivity to activated carbon layer and good substrate-conductivity. These ultracapacitors are estimated to cost about 4 US$/Wh as compared to 20-30 US$/Wh for presently available commercial ultracapacitors. In Chapter 8, an application R&D study on the suitability of a substrate-integrated lead-carbon hybrid ultracapacitor bank in powering medical gadgets is described. A practical application that provides 30 W power back-up to medical gadgets for use in grid-power-deficient rural areas is presented. Chapter 9 is another application R&D study in realizing a photovoltaic stand-alone lighting system using substrate-integrated lead-carbon hybrid ultracapacitors. At present, harnessing solar electricity generated through photovoltaic cells with lead-acid batteries remains the most compelling option. But lead-acid batteries have encountered problems in photovoltaic installations, mainly due to their premature failure. To circumvent this problem, substrate-integrated lead-carbon hybrid ultracapacitors are developed for solar energy storage for a lighting application. The last Chapter of the thesis comprises field studies on substrate-integrated lead-carbon hybrid ultracapacitors. In the study, hybrid ultracapacitors are installed for lighting applications for field tests. Grid-power chargers and mechanical dynamos are introduced as fast-charging tools for hybrid ultracapacitors. It is hoped that the studies presented in this thesis would constitute a worthwhile contribution to science and technology of electrochemical capacitors. Considering the technology need, availability, safety and cost, substrate-integrated lead-carbon hybrid ultracapacitors are set to play a seminal role in future energy storage and management.