The Workshop for the Design and Control of Dexterous Hands was held at the MIT Artificial Intelligence Laboratory on November 5-6, 1981. Outside experts were brought together to discuss four topics: kinematics of hands, actuation and materials, touch sensing and control. This report summarizes the discussions of the participants and attempts to identify a consensus on applications, mechanical design, and control.

In this thesis study, a two-fingered gripper and a four-fingered multipurpose gripper are developed and manufactured. In addition to development of robotic hands, computer control hardware and software are also developed for computer control of both hands. The two-fingered gripper is designed for a specially defined pick and place operation. Its task is to pick a cylindrical work piece and place it in the appropriate position in a flexible manufacturing cell. Pneumatic actuator is used for power generation and mechanical links are used for power transmission. Fourfingered gripper is designed as a multipurpose gripper. The task is not predefined for this gripper, so, human hand and previous dexterous hands are taken as model during design. It consists of 3 fingers and a thumb. It has 1 degree of freedom for every finger and thumb. Pneumatic actuators are also used for this gripper. Rope and pulley system is used for the power transmission mechanism. Structures of both hands are manufactured from 5083 series aluminum. Gripping force can be controlled by the pressure regulator of the pneumatic system for both hands. Computer software is developed for the control of open and close motion of the fingers. Also, a motion control card is designed and manufactured for control of the pneumatic valves.

In order to fulfill increasing production rates, new automated production technologies are required for manufacturing carbon fiber reinforced plastic components for the aerospace industry. Currently, large, double curved composite components have to be manufactured manually, which leads to high process times and poor scalability. As a consequence, a team of cooperating robots with passively adjustable end-effectors was developed, that is capable of handling dry carbon textiles and can be used for layups in double curved molds. This thesis deals with the implementation of a robot program, that performs an automated adjustment of each end-effector to the surface geometry of the manufactured part. The functional principle and the accuracy of the process are evaluated. Further, the automatically adjusted end-effectors are utilized to cooperatively layup carbon plies. The results show, that the accuracy of the automated adjusting process is sufficient to drape carbon fabrics during pick-up and automated layup is possible with this approach. In conclusion, the developed process can be integrated into a fully automated process for future experiments, but hardware inaccuracies should be improved, in order to further enhance the accuracy of the system.

La thèse propose l’utilisation d’une pince active instrumentée en force pour automatiser l’assemblage des MOEMS 3D hybrides. Chacun des doigts de la pince instrumentée est composé d’un actionneur piézo-électrique et d’un capteur de force piézorésistif intégré. Le capteur de force intégré présente des performances innovantes par rapport aux capteurs existants dans l’ état de l’art. Cette pince offre la possibilité de mesurer les forces de serrage appliquées par la pince pour saisir un micro composant et d’estimer les forces de contact entre le micro composant et le substrat de micro-assemblage.Un modèle dynamique et non linéaire est développé pour la pince instrumentée. Une commande hybride force/position est utilisée pour automatiser le micro-assemblage. Dans cette commande, certains axes sont commandés en position et les autres sont commandés en force. Pour les axes commandés en force, une nouvelle commande fondée sur une commande en impédance avec suivi de référence est proposée selon un principe de commande non linéaire par mode glissant avec estimation des paramétres en lignes. En utilisant le schéma de commande hybride force/position proposé, une automatisation de toutes les tâches de micro-assemblage est réalisée avec succès, notamment sur un composant flexible à guider dans un rail. / This work proposes the use of an active microgripper with sensorized end-effectors for the automationof the microassembly of 3D hybrid MOEMS. Each of the two fingers of the microgripper is composedof a piezoelectric actuator with an integrated piezoresistive force sensor. The integrated force sensorpresents innovative performances compared to the existing force sensors in literature. The forcesensors provide the ability to measure the gripping forces applied by the microgripper to grasp a microcomponentand estimated the contact forces between the microcomponent and the substrate ofmicroassembly. A dynamic nonlinear model of the microgripper is developed. A hybrid force/positioncontrol is used for the automation of the microassembly. In the hybrid force/position control formulation,some axes are controlled in position and others are controlled in force. For the force controlledaxes, a new nonlinear force control scheme based on force tracking sliding mode impedance controlis proposed with parameter estimation. Using the proposed hybrid force/position control scheme, fullautomation of the microassembly is performed, notably for the guiding of a flexible component in arail.