Thèse (M.Eng.) -- Université du Québec à Chicoutimi, 2003. / Bibliogr.: f. [177]-183. Document électronique également accessible en format PDF. CaQCU

Thèse (M.Eng.) -- Université du Québec à Chicoutimi, 2003. / Bibliogr.: f. 187-194. Document électronique également accessible en format PDF. CaQCU

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An exploration of some organic-inorganic hybrid metal fluorides and lanthanide containing metal organic frameworks (Ln-MOFs) has been carried out under ionothermal conditions. In this synthesis technique an ionic liquid (IL) or deep eutectic mixture (DES) is used as the solvent and in many cases as the provider of the organic structure directing agent. A wide range of ILs and DESs have been investigated as the reaction solvent for the synthesis of organically templated vanadium fluorides and oxyfluorides (VOFs), and initially this has proved to be successful with the isolation of 13 phases, including eight new materials. In the VOFs synthesis the IL acts as a solvent, however the DES acts as a solvent and also as a template delivery agent, where the expected template is provided by the partial breakdown of the urea derivative component. Interestingly, it has been shown that the same structure can be accessible via two different ways; either by using IL with an added templating source, or simply through the use of a DES without any other additive; since the template is provided by the in situ breakdown of the DES. The synthesis of VOFs with extended structures was achieved by the use of the hydrophobic IL 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (EMIM Tf₂N) as the solvent. [HNC₅H₅][V₂O₂F₅] represents the first VOF with a 2D network that contains exclusively V⁴⁺. This material may be considered as arising via condensation of the previously known ladder-like chains. Furthermore, using imidazole as an added template has produced another layer material that has significant similarities to the [HNC₅H₅][V₂O₂F₅] structure, but with some key differences. Within the same system three other phases were also isolated, including two novel materials displaying the known ladder-type building units. Further investigations in the ionothermal synthesis of VOF using EMIM Tf₂N resulted in a successful synthesis of [NH₄]₂[HNC₇H₁₃][V₇O₆F₁₈], a novel material displaying a unique double layered topology featuring a S = ½ kagome type lattice of V⁴⁺ ions (d¹). Two of the V⁴⁺ based kagome sheets are pillared by V³⁺ ions to form a double layered structure templated by both ammonium and quinuclidinium cations. This compound exhibits a high degree of magnetic frustration, with significant antiferromagnetic interactions but no long range ordering was observed above 2 K. This material presents an interesting comparison to the famous Herbertsmithite, ZnCu₃(OH)₆Cl₂, and may provide an excellent candidate for realising a quantum spin liquid (QSL) ground state. Interestingly, in this system the use of EMIM Tf₂2N as a solvent produces mainly V⁴⁺-containing materials, despite the high reaction temperature (170 °C). This characteristic is unprecedented in VOFs synthesis, as rising the reaction temperature above 150 °C in other techniques (i.e. hydrothermal synthesis) would often result in further reduction of V⁴⁺ to V³⁺. Using the ionothermal technique in the synthesis of hybrid iron fluorides resulted in the isolation of three chain-type materials. Again, the IL acts as the solvent and the DES acts as the solvent and also as the template provider where the expected template is released by the partial breakdown of the urea derivative component of the DES. The synthesis of Ln-MOF using a choline chloride/ 1,3-dimethylurea deep eutectic mixture has produced three novel isostructural materials. Usually, in ionothermally prepared materials (i.e. zeolites) the urea portion of the DES is unstable and breaks down in situ to form ammonium or alkylammonium cations. In the ionothermal synthesis of Ln-MOF, 1,3-dimethyurea (DMU) remains intact and is occluded in the final structure. Using a choline chloride/ethylene glycol deep eutectic solvent led to the isolation of a Ln-MOF with interesting structural properties, however none of the DES components appeared in the final structure. These results demonstrate once more the usefulness and applicability of the ionothermal synthesis method and emphasise how this synthesis technique can be further extended and applied in the preparation of important structures with unique properties and functionalities.

Inconel 738, which is a nickel base superalloy used for hot section components of aircraft and industrial turbines is difficult to fabricate and repair by fusion welding due to its susceptibility to heat affected zone (HAZ) intergranular cracking. Crack-free joining of the difficult-to-weld alloy is currently achieved by using linear friction welding (LFW). Nevertheless, oxidation along the joint during LFW is a major problem. Information about the effect of process parameters on the microstructural evolution of linear friction welded nickel base alloys is very limited. In this work, the effect of forging pressure on the microstructure of linear friction welded Inconel 738 was studied. The results as elucidated in this work showed that increased forging pressure caused strain-induced rapid solidification of metastable liquid, which resulted in complete elimination of deleterious liquid phase oxides in bonded material contrasting the generally accepted view that assumes extrusion of solid state oxides during LFW.

Inconel 738, which is a nickel base superalloy used for hot section components of aircraft and industrial turbines is difficult to fabricate and repair by fusion welding due to its susceptibility to heat affected zone (HAZ) intergranular cracking. Crack-free joining of the difficult-to-weld alloy is currently achieved by using linear friction welding (LFW). Nevertheless, oxidation along the joint during LFW is a major problem. Information about the effect of process parameters on the microstructural evolution of linear friction welded nickel base alloys is very limited. In this work, the effect of forging pressure on the microstructure of linear friction welded Inconel 738 was studied. The results as elucidated in this work showed that increased forging pressure caused strain-induced rapid solidification of metastable liquid, which resulted in complete elimination of deleterious liquid phase oxides in bonded material contrasting the generally accepted view that assumes extrusion of solid state oxides during LFW.

The demands for high density, fine pitch interconnections in electronics systems has seen solder-based approaches for such interconnections miniaturized to the scale of tens of micro meters. At such a small scale, such 'micro joints' may contain only one or a few grains and the resultant mechanical behaviour may not be that for a polycrystalline aggregate, but rather for a single crystal. Since the ~-Sn matrix of SnAgCu solder has a contracted body-centred tetragonal (BCT) structure, such a solder grain is expected to demonstrate a considerably anisotropic behaviour. In such cases the reliability of a Phfree solder is strongly dependent on the local microstructural features, such as the size and orientation of the grains. This thesis presents the investigation of the evolution of microstructure within a joint or at the interface and, the influence of such microstructural features on the meso-scale mechanical behaviour of the Ph-free solder. It includes Evolution of the interface between a molten solder and the Cu substrate To form a joint, the solder alloy is heated and molten, wetting a solid under-bump metallization. After solidification, layers of brittle intermetallic compounds (IMCs) are formed at the interface. In this project, facilities were set up to obtain interfacial reactants at an arbitrary moment of the liquid/solid reaction. Formation and evolution ~ during reflow of SnCu IMCs at the interface between the molten SnAgCu alloy and the Cu UBM was captured and presented for the first time. Formation of phases and IMCs with the body of a liquid SnAgCu solder during solidification The formation behaviour of basic components for a SnAgCu grain (including Sn dendrites, AIDSn and Cu6Sns IMCs) during solidification was investigated. Relationships between the growth behaviour of these components and their internal lattice orientation were studied. The characteristic growth and coupling of AIDSn IMCs and the Sn matrix to form eutectics has been elaborated and presented in this study for - 1- the first time. Based on the results, the forming process of a eutectic SnAgCu grain under the non-equilibrioum solidification condition was illustrated; and major factors that determine the lattice-orientation, size and substructure of the grain were discussed. Meso- and Micro- scale mechanical behaviour of a SnAgCu solder joint To study the size effect on the microstructure, and subsequently, the meso-scale mechanical behaviour, solder joints were manufactured with varying geometries. Shearing tests were performed on these meso-scale joints. The results first demonstrated that the anisotropic characteristics of a SnAgCu grain play an important role in the mechanical behaviour of both a meso-scale solder joint and the adjacent interfacial IMCs. To further investigate the micro-scale deformation and damage mechanisms, micro-mechanical tests were preformed within a SnAgCu grain. Constitutive equations for a SnAgCu grain Based on the experimental results, a crystal model was established to describe the local microstructure-dependent mechanical behaviour. The constitutive equation was implemented by means of the finite element approach, and applied in solder joints of a Flip Chip (FC) package by a multi-scale method. To describe the crystal behaviour at the higher temperature, the model was improved to account for deformations due to vacancy diffusion and thermal expansion. This model was integrated by an implicit approach, and implemented in a full three dimension (3D) finite element (FE) model.

Thèse (M.Eng.) -- Université du Québec à Chicoutimi, 2005. / Bibliogr.: f[160]-167. Document électronique également accessible en format PDF. CaQCU