L’objet de ce travail est d’étudier l’influence de l’anisotropie structurale, induite lors de la mise en forme d’un Polylactide (PLA), sur les dynamiques moléculaires de la phase amorphe. Deux procédés de mise en oeuvre sont retenus : l’électrofilage et la cristallisation induite par flux. Le premier permet d’aboutir à un système non-cristallin, lorsque le deuxième permet d’aboutir à un système semi-cristallin. Pour chaque système, une étude microstructurale est préalablement réalisée pour mettre en avant l’anisotropie structurale induite lors de la mise en oeuvre. Pour ce faire différentes techniques d’analyses sont utilisées : microscopie optique, microscopie électronique, diffraction des rayons X, calorimétrie à balayage différentielle (DSC) et calorimétrie à balayage rapide (FSC). L’utilisation de la FSC s’avère précieuse. Du fait des vitesses extrêmement rapide (1000 K.s-1) et de la diminution importante de la masse (dizaine de nanogrammes), la transition vitreuse et la cinétique de vieillissement physique sont au préalable étudiées dans le cas d’un PLA amorphe. Il est montré que les vitesses de refroidissement atteignable en FSC permettent d’accélérer les cinétiques de vieillissement physique. Les dynamiques moléculaires sont ensuite étudiées à travers le concept de coopérativité et le phénomène de vieillissement physique. Il est montré que l’orientation préférentielle induite dans le système non-cristallin aboutit à la formation de mésophase qui augmente la coopérativité, autrement dit les interactions intermoléculaires. Dans le cas du système semi-cristallin, les dynamiques moléculaires sont influencées par le couplage amorphe/cristal et le confinement des cristaux, et non pas par l’anisotropie structurale induite avant cristallisation. / The aim of this work is to investigate the molecular dynamics of Polylactide (PLA) subjected to structural anisotropy during its processing. To do so, two experimental set-ups were used: electrospinning and flow induced crystallization. The first one leads to non-crystalline system, while the second one leads to semi-crystalline system. For each system, the microstructure is investigated to highlight the structural anisotropy induced during the processing. Different experimental techniques are used: optical microscopy, electronic microscopy, X-ray diffraction, differential scanning calorimetry (DSC) and fast scanning calorimetry (FSC). FSC proves to be useful. Due to the high scanning rates (1000 K.s-1) and the decrease of the sample mass (few tens of nanogrammes), glass transition and physical aging kinetics are beforehand investigated in the case of a wholly amorphous PLA. It is shown that high cooling rates available by FSC allow to accelerate physical aging kinetics. Molecular dynamics are then investigated through concept of cooperativity and phenomenon of physical aging. It is shown that preferential orientation induced during electrospinning leads to the formation of mesophase, which increase cooperativity, namely the intermolecular interactions. With regard to semi-crystalline system, molecular dynamics are only affected by the coupling between amorphous/crystal and the confinement effect of the crystals, rather than the structural anisotropy induced before the crystallization step.

This work investigates the influence of microstructure and cooling and heating rates on the physical and chemical properties of fast crystallizing polymers. The primary objectives were to 1) utilize advanced methodologies to accurately determine the fundamental thermodynamic value of equilibrium melting temperature (Tmo) for the semi-crystalline polymer poly(ether ketone ketone) (PEKK), 2) increase understanding of the influence of microstructure (random versus blocky) of functionalized semi-crystalline polymers on physical and chemical properties, and 3) understand the influence of additive manufacturing process parameters on semi-crystalline polymer crystallization and final properties. All objectives utilized the advanced characterization technique of fast scanning calorimetry (FSC) using the Mettler Toledo Flash DSC 1. The first half of this work focuses on the high-performance semi-crystalline aromatic polymer poly(ether ketone ketone) (PEKK) with a copolymerization ratio of terephthalate to isophthalate moieties (i.e., T/I ratio) of 80/20. Due to the fast heating and cooling rates of the Flash DSC, PEKK underwent melt-reorganization upon heating at slow heating rates. This discovery resulted in utilizing a Hoffman-Weeks linear extrapolation of the zero-entropy production temperature to establish a new equilibrium melting temperature of 382 oC. Additionally, a new NMR solvent, dichloroacetic acid, was discovered for PEKK, allowing for comprehensive NMR analysis of PEKK for the first time. Diphenyl acetone (DPA) was discovered as a novel, benign gelation solvent for PEKK, enabling heterogeneous gel-state bromination and sulfonation to afford blocky microstructures. The gel state functionalization process resulted in a blocky microstructure with runs of pristine crystallizable PEKK retained within the crystalline domains, and amorphous domains containing the functionalized PEKK monomers. The preservation of the pristine crystalline domains resulted in enhanced physical and chemical properties compared to the randomly functionalized analogs. Additionally, heterogeneous gel state functionalization of PEKK gels prepared from different solvents and gelation temperatures resulted in differences in crystallization behavior between blocky microstructures of the same degree of functionalization. This result demonstrates that the blocky microstructure can be tuned through controlling the starting gel morphology. The second half of this work focuses on understanding the influence of cooling and heating rates on the melting, crystal morphology, and crystallization kinetics on isotactic polypropylene (iPP), iPP-polyethylene copolymers (iPP-PE), and iPP/iPP-PE blends and using this information to gain understanding of how these polymers crystallize during the additive manufacturing processes of powder bed fusion (PBF) and material extrusion (MatEx). The crystallization kinetics of iPP, iPP-PE copolymers, and iPP/iPP-PE blends exhibited bimodal parabolic-like behavior attributed to crystallization of the mesomorphic crystal polymorph at low temperatures and the α-form crystal at high temperatures. Incorporation of non-crystallizable polyethylene fractions both covalently and blended as a secondary component, resulted in decreasing crystallization rates, inhibition of crystallization, and decreased crystallizability. Additionally, the non-isothermal crystallization behavior of these systems shows that the non-crystallizable fractions influence the crystal nucleation density and temperature at which polymorphic crystallization occurs. Utilizing in-situ IR thermography in the PBF system, the heating and cooling rates observed for a single-layer PBF print were used to mimic the PBF process by FSC. Partial melting in the printing process leads to self-seeding and increased crystallization onset temperatures upon cooling, which influences the final part melting morphology. Nucleation from surrounding powder and partially melted crystals greatly influences the crystallization kinetics and crystal morphology of the final part. Utilizing rheological experiments and process-relevant cooling rates observed in the MatEx process, the miscibility of iPP/iPP-PE blends influenced the nucleation behavior and crystallization rates, subsequently leading to differences in printed part properties. / Doctor of Philosophy / The crystalline morphology of semi-crystalline polymers depends on their microstructure and thermal history. The resultant crystalline morphology greatly affects the physical and chemical properties. In the first part of this work, the effect of microstructure on material properties is explored. Block copolymer microstructures consist of two or more blocks of distinct polymer segments covalently bonded to one another. This leads to self-organization of the components into unique structural order that would not be attainable if the polymer segments were randomly bonded together. This structural order enhances material properties; thus, block copolymers are advantageous for many applications. However, synthesis of block copolymers can be tedious and expensive. Thus, additional methodologies for block copolymer synthesis are desired. In this work blocky (i.e., statistically non-random) copolymers are synthesized through a facile post-polymerization functionalization method. These blocky copolymers result in enhanced physical and chemical properties compared to the randomly synthesized analogs. This work shows blocky functionalization of a new polymer under new post-polymerization conditions and expands upon the synthesis methodology for block copolymers. In the second part of this work, the effect of heating and cooling rates on the formation of crystals during additive manufacturing is explored. Additive manufacturing modalities of powder bed fusion and material extrusion consist of rapid heating and cooling processes, which can affect how crystals form and ultimately affect the final printed part properties. Using a technique called fast scanning calorimetry, the different heating and cooling rates that the polymer witnesses during printing can be mimicked, and the formation of crystals under these different conditions can be replicated. This mimicking analysis can be related to the printing process and be used to help guide printing processes to enhance printed part properties.

Dans le cadre de cette thèse, nous avons réalisé l’étude de systèmes amorphes moléculaires chiraux en évaluant leur vieillissement, leur mobilité ainsi que leur capacité à recristalliser en fonction de la composition énantiomérique du matériau. Pour limiter les facteurs additionnels à la chiralité, ce travail s’est concentré sur des systèmes modèles formant des conglomérats stables : N-acetyl-α-methylbenzylamine (Nac-MBA) et 5-ethyl-5-methylhydantoin (12H). De ces travaux il ressort que l’impact le plus spectaculaire de la chiralité est exprimé dans la propension à la cristallisation ou l’habilité à former un verre (qui augmente de façon inversement proportionnelle de l’excès enantiomérique (ee)). Les cinétiques de vieillissement sont implicitement impactées par l’ee : Celles-ci sont plus lentes pour les ee importants. Enfin, il semble que les processus de relaxation ainsi que les temps associés soient identiques quelle que soit l’ee, bien que le comportement à la cristallisation soit lui significativement impacté. A noter que la signature la plus manifeste de la chiralité dans l’état amorphe du Nac-MBA s’exprime dans l’intensité diélectrique des processus D et α. / In the framework of this thesis, we carried out the study of amorphous chiral molecular systems by evaluating their molecular mobility, the evolution of physical properties during aging and the recrystallization behavior as function of the initial enantiomeric excess (ee). In order to avoid factors additional to chirality itself, we focused on enantiomeric systems forming stable conglomerates (full chiral discrimination in the solid state) by choosing two model compounds: 5-ethy-5-methylhydantoin (12H) and N-acetyl-α-methylbenzylamine (Nac-MBA). From this thesis it was shown that the most spectacular effects of chirality in the amorphous state is expressed in the GFA or the crystallization propensity. The GFA increases as the ee decreases. The kinetics of physical aging is implicitly impacted by chirality. Glassy pure enantiomer requires more time to reach equilibrium than that of an intermediate composition. This situation is hypothetically due to constraints effects mostly resulting from a strong nucleation behavior in the glass state at high ee. Furthermore, the time scale of all the processes (D, α, βJG, γ) and the evolution of their temperature dependency are approximatively identical even though the crystallization behavior is highly impacted by ee. it seems that molecular mobility would not be a key parameter in the crystallization behavior of Nac-MBA. The main expression of chirality in amorphous Nac-MBA is evidenced in the signature of the dielectric strength of both D and α processes.

L’originalité de ce travail repose sur une approche physique et physico-chimique des propriétés de mélanges de polylactides de chiralité différentes (poly L-lactique acide et poly D-lactique acide) et sur l’influence de cette chiralité sur les propriétés des phases amorphes de ces matériaux. Les matériaux sont des mélanges élaborés à partir de deux homopolymères (PLLA et PDLA) selon deux méthodes ; coulée en solution ou par extrusion. Nous avons étudié des matériaux totalement amorphes et cristallisés de façon isotrope afin de générer une phase amorphe plus ou moins confinée. Il est montré que le mélange pouvant donner naissance à une phase cristalline stéréocomplexe ne peut être obtenu que dans certaines conditions. Les résultats des analyses thermiques et de perméation ont montré que le mélange PLLA/PDLA améliore certaines propriétés du matériau, notamment des propriétés barrières à l’eau et aux gaz plus élevées par rapport aux homopolymères parents. Afin d’étudier la mobilité moléculaire des phases amorphes, du vieillissement physique et de la relaxation structural (relaxation α et β), le concept de Région de Réarrangement Coopératif (CRR) a été appliqué. Il a été montré que les phases amorphes des homopolymères et du mélange ont exactement les mêmes propriétés à la transition vitreuse et dans l’état vitreux lorsque les matériaux sont totalement amorphes. / The originality of this work is based on analysis of physical and physicochemical properties of polylactide mixtures of different chirality (poly L-lactic acid and poly D-lactic acid) and on the influence of the chirality on the amorphous phase’s properties. The materials mixtures are elaborated from two homopolymers (PLLA and PDLA) according to two methods; solution casting or extrusion. Totally amorphous and isotropically crystallized materials with more or less confined amorphous phase were studied. It is shown that a stereocomplex crystalline phase can be obtained only under certain experimental conditions. The results of the thermal and permeation analyzes showed that the PLLA / PDLA mixture improved certain properties of the material, namely higher barrier properties towards liquid water and gases were obtained compared to parent homopolymers. In order to study the molecular mobility of amorphous phases, physical aging and structural relaxation (α and β relaxation), the Cooperative Rearrangement Region (CRR) concept has been applied. It has been shown that the amorphous phases of the homopolymers and the mixture have exactly the same properties at the glass transition and in the vitreous state when the materials are totally amorphous.