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Från fiber till textilgarnspinningens påverkan på mekaniska egenskaper : En studie om tillverkningsprocesser ur ett återvinningsperspektivNero, Stina, Ydrefors, Maria January 2018 (has links)
År 2016 var världsproduktionen av textilfibrer mer än 100 miljoner ton. Mycket av textilierna hamnar till slut i hushållssoporna som i Sverige förbränns till energiåtervinning; textilier som egentligen hade kunnat återanvändas eller materialåtervinnas. Textilåtervinning delas vanligtvis upp i tre olika kategorier: mekanisk, kemisk och termisk återvinning. Mekanisk återvinning är en typ av down cycling, som idag endast sker i liten skala. Ett av problemen som gör att mekanisk återvinning inte tillämpas i större utsträckning är att fibrerna i processen deformeras och blir för korta för att kunna spinnas till garn. Detta leder till en försämrad fiberkvalité i jämförelse med jungfruliga fibrer, vilket gör att återvinningsprocessen idag inte är hållbar ur ett ekonomiskt perspektiv. I projektet har textila tillverkningsmetoder i form av garnspinning och trikåtillverkning undersökts för att se hur val av metoder kan främja en återvinningsprocess. En jämförelse av spinnmetoder gjordes mellan ett egentillverkat ringspunnet garn av samma sorts bomullsfibrer som i ett färdigtillverkat rotorspunnet garn. Från resultat av dragprovning gick det att utläsa att ringspunnet garn var starkare än rotorspunnet garn gällande både brottlast, brottöjning och tenacitet. Emellertid kunde ingen signifikant skillnad beräknas i varken brottlast eller brottöjning i testet av trikåvaror som stickats av vardera garnsort. Däremot fick trikåvara av rotorspunnet garn en större fiberförlust än motsvarande trikå av ringspunnet i test av nötningshärdighet. Vid mätning av fiberlängd upptäcktes det att ett rotorspunnet garn innehåller kortare fibrer än ett ringspunnet garn, vilket betyder att fibrerna har förkortats i rotorspinningsprocessen då de båda garnen tillverkats från samma förgarn. Visuell analys av fibrerna från de olika processtegen genomfördes genom mikroskopering för att undersöka eventuell fysisk deformation. I analysen gick det att urskilja formförändringar hos fibrerna från de båda garnsorterna men man har inte kunnat bekräfta att de formförändringarna har en direkt koppling till möjligheten för mekanisk återvinning. Ur ett hållbarhetsperspektiv behövs mer forskning på tillverkningsmetoders påverkan på återvinning av textil och möjligheten för återspinning. Detta skulle kunna möjliggöra att det redan i tillverkningsprocessen kan göras smarta val för ett materials cirkulära kretslopp. Det bör tittas närmare på hur processer kan göras ekonomiskt hållbara, även skillnader i miljöpåverkan hos de olika tillverkningsprocesserna bör undersökas. / 2016 was the year the world market of textile fibers surpassed the volume of 100 million tonnes. In Sweden today, lots of textiles end up in the garbage bin, later used for energy recovery even though most of the material could be reused or recycled. Textile recycling is often categorized in mechanical, chemical and thermal recycling. Mechanical recycling is a type of down cycling, which today only takes place on a small scale. One of the reasons, is the deformation of the fiber in the recycling process. When the textile fibers are mechanically processed their length become too short for the following re-spinning of yarn. This results in a deteriorated fiber quality in comparison with virgin fibers and complicates the vision of an economically sustainable recycling process. In this thesis an investigation of how textile manufacturing processes affect a possible recycling process was made. Cotton fibers were spun to yarn by a ring spinning machine and compared with a prefabricated rotor spun yarn made of same sort of cotton fiber and later knitted in a circular knitting machine. The manufacturing processes influence on the mechanical properties of the yarns and the knitted fabrics were tested using a tensile testing machine and a Martindale tester. From the result of tensile testing the yarn, it was found that the ring spun yarn was stronger than the rotor spun in breaking strength, elongation and tenacity. Meanwhile no statistically differences in breaking strength and elongation in the knitted fabrics could be calculated. In the abrasion resistant test the knitted fabric of rotor spun yarn showed a greater loss in fiber than the knitted fabric of the ring spun. Moreover a visual analysis of the fibers from various process steps was made by microscopy to investigate any physical deformation of the fibers. The fibers from the ring spun yarn was more wave- formed compared with fibers from the roving, while the tip of the fibers were flattened and less natural twisted in the rotor spun yarn. In the knitted fabrics, the fibers from the rotor spun yarn showed similar shape like the ones from the spinning process but the ring spun fibers were tip shaped. In addition an investigation of fiber length of fibers from roving, ring spun yarn and rotor spun yarn was made. The result showed a lower mean value of fibers from rotor spun yarn, which could cause problem in a future recycling process. In conclusion, from a sustainability perspective more research is required on the impact of manufacturing processes on recycling of textile fibers. This could enable the possibility to make better choices in manufacturing, which would prolong the life of the textile fiber and minimize the environmental footprints.
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Characterization and Simulation of Material Distribution and Fiber Orientation in Sandwich Injection Molded PartsPatcharaphun, Somjate 29 September 2006 (has links)
In this work, the material distribution, structure of fiber orientation and fiber attrition in
sandwich and push-pull injection molded short fiber composites are investigated, regarding the
effect of fiber content and processing parameters, given its direct relevance to mechanical
properties. The prediction of the tensile strength of conventional, sandwich and push-pull
injection molded short fiber composites are derived by an analytical method of modified rule of
mixtures as a function of the area fraction between skin and core layers. The effects of fiber
length and fiber orientation on the tensile strength are studied in detail. Modeling of the
specialized injection molding processes have been developed and performed with the simulation
program in order to predict the material distribution and the fiber orientation state. The secondorder
orientation tensor (a11) approach is used to describe and calculate the local fiber
orientation state. The accuracy of the model prediction is verified by comparing with
corresponding experimental measurements to gain a further basic understanding of the melt flow
induced fiber orientation during sandwich and push-pull injection molding processes.
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Studium možnosti optimalizace vlastností alternativních tepelně izolačních materiálů na bázi přírodních vláken / Study of possibilities of optimalization of properties of alternative thermal insulating materials on natural baseBřicháček, Pavel January 2014 (has links)
The presented work investigates the mechanisms of propagation of heat and moisture in the structure of heat-insulating materials based on natural fibers. The main aim of this work is the experimental verification of theoretical patterns, which are involved in the transport of heat and moisture in fibrous materials, especially the influence of fibers thickness and density of the fibrous materials. To widen outputs of the work were selected different kinds of natural fiber materials of vegetable and animal origin. The results of the work should help to optimize the production processes of natural insulation materials considering their optimal thermal properties. From the data collected are deduced general conclusions to better understanding the behavior of these materials.
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